Amine Composition for Epoxy Curing in Wind Turbine Blades

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Solution Overview

Problem

The wind energy industry faces challenges in developing epoxy systems suitable for wind turbine blade fabrication, requiring extended pot life, fast development of glass transition temperature (Tg), and reduced exothermic effects during curing, while maintaining desired mechanical properties.

Innovation Solution

An amine composition comprising an alkylated diamine, a tertiary amine, and a polyoxyalkyleneamine is used in combination with an epoxy resin to form an epoxy system with improved pot life, Tg development, and reduced exothermic effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If temperature raises during processing, then viscosity of the epoxy system increases, but wetting of fibers becomes difficult and mechanical property loss occurs

Engineering Contradiction:
Improveprocessing temperatureVSAvoidmechanical property
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The patent modifies the chemical composition parameters of the curing agent system, combining multiple amines with different molecular weights and reactivity characteristics. This parameter change allows the epoxy system to maintain lower viscosity at elevated temperatures while preserving fiber wetting capability and mechanical properties, resolving the contradiction between temperature increase and strength maintenance.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If epoxy system has extended pot life, then wetting of fibers is improved, but curing speed and Tg development are reduced

Engineering Contradiction:
Improvepot lifeVSAvoidcuring speed
Core Design Contradiction:
Duration of action of stationary objectVSSpeed

Solution Approach 1:

The patent merges multiple curing agents with different functional characteristics into a single composition system. The combination includes amines providing extended pot life and amines providing fast curing speed, allowing both requirements to be satisfied simultaneously through synergistic interaction of the combined components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention creates a composite curing agent system combining multiple amine compounds with different molecular structures and reactivity profiles. This composite approach enables the system to exhibit both extended pot life and fast curing characteristics, resolving the contradiction between duration and speed requirements.

Inventive Principle:
Principle #40Composite materials

3Productivity

If epoxy system has fast Tg development, then productivity is improved, but exothermic effect during curing increases causing thermal degradation

Engineering Contradiction:
Improvecuring cycle timeVSAvoidexothermic effect
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent adjusts the chemical composition parameters by selecting specific amine compounds with controlled reactivity and molecular weight. This parameter optimization enables fast Tg development for improved productivity while controlling the exothermic heat generation to prevent thermal degradation, resolving the contradiction between speed and harmful thermal effects.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed epoxy system achieves a long pot life, rapid Tg development, and minimized exothermic effects, ensuring better processing properties and maintaining high mechanical performance in wind turbine blades.

Implementation Method 1

an amine composition comprising a) an alkylated diamine; b) a tertiary amine; and c) a polyoxyalkyleneamine

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

reduced exothermic effect during curing of the epoxy system cure

Methodology Applied
Scientific EffectExothermic Reaction: Exothermic Reaction

Implementation Method 3

viscosity of the epoxy system will increase, making wetting of fibers difficult

Methodology Applied
Scientific EffectViscosity Change:

Implementation Method 4

fast development of glass transition temperature (Tg) for epoxy systems

Methodology Applied
Scientific EffectGlass transition:

Data Source

PatentUS20250043066A1Amine composition, epoxy system prepared from the amine composition and an epoxy resin, and use of the epoxy system
Publication Date: 2025.02.06 EVONIK OPERATIONS GMBH
  • US20250043066A1 patent drawing
  • US20250043066A1 patent drawing
  • US20250043066A1 patent drawing

AI summary

The present disclosure relates to an amine composition comprising a) an alkylated diamine b) a tertiary amine; and c) a polyoxyalkyleneamnne. Also disclosed are an epoxy system prepared from the amine composition and an epoxy resin and use thereof.