Amine Functional Metal Oxide Foam for CO2 Capture

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Solution Overview

Problem

Current industrial processes for post-combustion CO2 capture, such as amine scrubbing, face challenges like low energy efficiency, equipment corrosion, solvent loss, and toxicity, and require more efficient and high-capacity sorbents for effective CO2 capture and sequestration.

Innovation Solution

Development of amine functional solid sorbents using a metal oxide foam support with a specific structure and morphology, such as silica foam, which incorporates amine materials through physical or chemical absorption or covalent bonding, providing a high-capacity and energy-efficient CO2 capture solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If amine scrubbing is used for CO2 capture, then CO2 absorption capacity is achieved, but energy efficiency deteriorates and equipment corrosion occurs

Engineering Contradiction:
ImproveCO2 absorption capacityVSAvoidenergy efficiency
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent employs porous solid sorbent materials with high surface area and controlled pore structures to enable CO2 absorption through adsorption mechanisms. The porous structure provides numerous active sites for CO2 interaction while maintaining material stability, achieving effective CO2 capture without the energy penalties associated with liquid amine scrubbing regeneration processes.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention utilizes composite materials combining metal oxide frameworks with functional groups or coatings that enhance CO2 selectivity and capacity. These composite structures integrate the mechanical stability of metal oxides with the high CO2 affinity of functional materials, achieving both high capacity and energy efficiency simultaneously.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If liquid amine solvents are used for CO2 capture, then CO2 absorption is achieved, but equipment corrosion and solvent loss occur

Engineering Contradiction:
ImproveCO2 absorptionVSAvoidequipment corrosion
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent employs solid sorbent materials that can be easily replaced or regenerated without causing equipment corrosion. These solid materials do not exhibit the corrosive properties of liquid amines, eliminating the need for expensive corrosion-resistant equipment while maintaining effective CO2 capture capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention replaces the liquid-phase chemical absorption mechanism with a solid-phase adsorption mechanism. This substitution eliminates the corrosive effects associated with liquid amine solvents while maintaining effective CO2 capture through the high surface area and functional groups of the solid sorbent materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If conventional sorbents are used for CO2 capture, then basic CO2 absorption is achieved, but capture capacity and energy efficiency deteriorate

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidsorption kinetics
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies local quality modifications by introducing specific functional groups, surface treatments, or compositional variations in different regions of the sorbent material. This creates localized areas with enhanced CO2 affinity and reactivity, improving both capture capacity and sorption kinetics without compromising overall material stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes multiple parameters including pore size distribution, surface area, functional group density, and material composition to enhance CO2 capture performance. By carefully controlling these parameters during material synthesis, the sorbent achieves both high capture capacity and rapid sorption kinetics, overcoming the limitations of conventional sorbents.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silica foam-based amine functional sorbents exhibit high CO2 capture capacity up to 5.8 mmol g−1 and maintain stability over multiple adsorption-desorption cycles, outperforming conventional sorbents in terms of energy efficiency and sorption kinetics.

Implementation Method 1

adsorption via solid-supported amines has been proposed as an attractive alternative for low temperature post-combustion capture

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Based on the reversible amine-CO2 chemistry, solid-supported amines are highly selective towards CO2

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

The metal oxide foam solid sorbent support has unit cells with a diameter ranging typically from about 20 to about 200 nm and window opening from about 10 to about 40 nm

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 4

maintain stability over multiple adsorption-desorption cycles

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS10773236B2Metal oxide foam, amine functional solid sorbent, methods and applications
Publication Date: 2020.09.15 CORNELL UNIVERSITY
  • US10773236B2 patent drawing
  • US10773236B2 patent drawing
  • US10773236B2 patent drawing

AI summary

Amine functional solid sorbents for carbon dioxide capture and sequestration may be prepared from metal oxide foam solid sorbent supports by treating an appropriate metal oxide foam solid sorbent support with an amine material. Desirable are metal oxide foam solid sorbent supports with a foam structure and morphology at least substantially absent hollow sphere, layered sphere, wormlike and amorphous structure and morphology components. The amine materials may be sorbed into the metal oxide foam solid sorbent support, or alternatively chemically bonded, such as but not limited to covalently bonded, to the metal oxide foam solid sorbent support.