Amine-Grafted Porous Sorbents for Stable CO2 Capture

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Solution Overview

Problem

Existing physisorbent materials for carbon dioxide capture have reduced adsorption capacity due to interference by polar molecules like water, while chemisorbents face challenges in achieving high adsorption capacity, fast kinetics, and thermal stability.

Innovation Solution

Development of solid sorbents with amines covalently bonded to a porous support, utilizing amine alkylation and silanization reactions to enhance CO2 adsorption capacity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If physisorbent materials are used for CO2 capture, then the system complexity is reduced and safety risks are lowered, but the CO2 adsorption capacity is significantly reduced due to interference by polar molecules like water

Engineering Contradiction:
Improvesystem complexityVSAvoidCO2 adsorption capacity
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent uses composite materials by combining physisorbent support structures with chemisorbent amine functional groups. This creates a hybrid sorbent that maintains the structural advantages of physisorbents while incorporating the high CO2 selectivity and capacity of chemisorbents, thereby resolving the contradiction between system simplicity and adsorption capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs porous support materials with optimized pore structures that facilitate CO2 diffusion while providing high surface area for amine functionalization. The porous structure enables maintained mass transfer kinetics similar to physisorbents while the functionalized surfaces provide chemisorbent-level CO2 capacity, resolving the capacity-simplicity tradeoff.

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If chemisorbent materials are used for CO2 capture, then the CO2 adsorption capacity and selectivity are improved, but the thermal stability and hydrothermal stability are insufficient

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by functionalizing only the surface regions of porous support particles with amine groups, while maintaining the thermal stability of the bulk support material. This localized functionalization provides high CO2 capacity at the surface while the thermally stable support structure maintains overall compositional stability under thermal and hydrothermal conditions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses stable, inert support materials that can withstand thermal degradation, effectively replacing the unstable chemisorbent material in harsh conditions. The support acts as a durable scaffold that maintains structural integrity while the functional groups perform the adsorption function, resolving the stability-capacity contradiction.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If chemisorbent materials are used for CO2 capture, then the selectivity over interfering species is improved, but the regeneration energy requirements increase

Engineering Contradiction:
ImproveCO2 selectivityVSAvoidregeneration energy
Core Design Contradiction:
Quantity of substanceVSUse of energy by stationary object

Solution Approach 1:

The patent optimizes the amine functional group parameters (type, density, distribution) to achieve high CO2 selectivity while reducing the binding strength to levels that allow lower-temperature regeneration. By tuning these parameters, the sorbent maintains chemisorbent-level selectivity while reducing regeneration energy requirements compared to traditional strong chemisorbents.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solid sorbents exhibit high CO2 adsorption capacity and desirable hydrothermal and cycling stability, addressing the limitations of physisorbents and chemisorbents.

Implementation Method 1

Chemisorbents, in particular, amine functionalized silica particles and metal-organic frameworks (MOF) etc., adsorb CO2 through reversible chemical reactions and formation of ammonium carbamate, carbamic acid, ammonium carbonate and/or ammonium bicarbonate.

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 2

reacting the first mixture in a silanization reaction to form a grafted sorbent including the grafter attached to the sorbent

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 3

the functionalization ligand includes a first amine-containing unit, wherein the first amine-containing unit is formed by a process including amine alkylation between an alkyl halide and a second amine-containing unit

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Data Source

PatentEP4681810A1Sorbent compositions, systems, and methods
Publication Date: 2026.01.21 GENERAL ELECTRIC TECH GMBH
  • EP4681810A1 patent drawingFigure 1
  • EP4681810A1 patent drawingFigure 2
  • EP4681810A1 patent drawingFigure 3

AI summary

Described herein are solid sorbents including amines that are covalently bonded to a porous support. The solid sorbents exhibit high adsorption capacities for carbon dioxide. The solid sorbents exhibit desirable hydrothermal and cycling stability.