Amine-Functionalized Porous Materials for Low-Concentration CO2 Capture

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Solution Overview

Problem

Existing technologies are inadequate in efficiently capturing and removing carbon dioxide from atmospheric gases, particularly at low concentrations, and there is a need for materials and systems that can effectively adsorb and desorb CO2 under varying conditions.

Innovation Solution

Functionalized materials, such as porous particles with surface modification layers containing amine moieties, are used to adsorb CO2 under specific conditions and reversibly desorb it under different conditions, utilizing aminosilanes and polyamines to enhance adsorption capacity and selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional materials are used for CO2 capture, then the system is simpler, but the CO2 adsorption capacity is insufficient particularly at low concentrations

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidmaterial structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining porous particles (such as silica, alumina, or activated carbon) with amine-containing compounds (such as aminosilanes or polyamines) to create a surface modification layer. This composite structure leverages the high surface area and porosity of the base material while the amine functional groups provide selective CO2 adsorption capability, thereby achieving high CO2 capacity without requiring complete redesign of the entire material system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention utilizes porous particles as the base material to provide high surface area for CO2 adsorption. The porous structure allows gas molecules to access the internal surface area, significantly increasing the available adsorption sites. When combined with amine functionalization, the porous structure enhances CO2 capture capacity while maintaining a relatively simple overall material architecture.

Inventive Principle:
Principle #31Porous materials

2Reliability

If amine moieties are added to enhance CO2 selectivity, then CO2 adsorption capacity improves, but manufacturing complexity increases

Engineering Contradiction:
ImproveCO2 adsorption selectivityVSAvoidsurface modification process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The amine-containing compounds are pre-synthesized and characterized before being applied to the porous particles. This preliminary preparation allows for optimization of the functionalization process parameters (such as concentration, temperature, and reaction time) to be determined in advance, simplifying the actual manufacturing process. The surface modification layer is formed through controlled impregnation or chemical reaction steps that can be standardized.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention controls the concentration and type of amine-containing compounds applied to the porous particles to optimize CO2 selectivity. By adjusting parameters such as the weight percentage of amine functional groups, molecular weight of polyamines, and surface area of porous particles, the manufacturing process can be tuned to achieve desired performance while maintaining ease of production through parameter optimization rather than process complexity.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high surface area porous particles are used, then CO2 adsorption capacity increases, but pressure drop across the bed increases

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidpressure drop
Core Design Contradiction:
Quantity of substanceVSStress or pressure

Solution Approach 1:

The invention applies surface modification locally to the porous particles rather than changing the bulk properties of the entire particle structure. The amine-containing compounds are concentrated at the surface and within the pores, providing high CO2 adsorption capacity at the local level where gas contact occurs, while the overall particle size and bed structure can be optimized to minimize pressure drop. This local functionalization allows independent optimization of adsorption capacity and flow characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The porous particles with surface modification layers can be designed with appropriate size distributions and packing characteristics to dynamically balance adsorption capacity and pressure drop. By controlling particle size, shape, and bed voidage, the system can adapt to different flow rates while maintaining effective CO2 capture. The dynamic optimization of operational parameters such as gas flow velocity and bed height further allows management of the pressure drop-capacity trade-off.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functionalized materials demonstrate high CO2 adsorption capacity, achieving greater than 0.8 mol CO2/kg with efficient and reversible CO2 capture and desorption, suitable for various humidity and pressure conditions.

Implementation Method 1

the surface modification layer includes an adsorbing moiety including one or more amine moieties... configured to adsorb atmospheric CO2 under a first condition

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

reversibly desorb adsorbed CO2 under a second condition

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS20250281905A1Functionalized materials for carbon capture and systems thereof
Publication Date: 2025.09.11 X DEVELOPMENT LLC
  • US20250281905A1 patent drawing
  • US20250281905A1 patent drawing
  • US20250281905A1 patent drawing

AI summary

The present disclosure relates to a functionalized material, which may optionally be employed as a sorbent for carbon dioxide, as well as methods of making such materials and systems of using such materials. The processes, methods, and systems herein can be used for the separation of carbon dioxide from fluid streams.