Aminosilane-Functionalized UiO-66 MOF for Direct Air Capture

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Solution Overview

Problem

Existing metal-organic frameworks (MOFs) for carbon dioxide capture suffer from low thermal stability, mechanical properties, and vulnerability to extreme pH environments, limiting their effectiveness in direct air capture applications.

Innovation Solution

A modified UiO-66 MOF material, functionalized with aminosilane compounds like (3-aminopropyl)triethoxysilane (APTES), enhances CO2 adsorption capacity and selectivity through improved surface area, pore size, and chemical stability, forming a UiO-66-X MOF with a silicate bond.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional MOFs are used for CO2 capture, then CO2 adsorption capacity is achieved, but thermal stability and mechanical strength are insufficient

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidmechanical strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent employs composite materials by integrating MOF structures with robust inorganic frameworks or hybridizing different MOF components. This creates a composite material that combines the high CO2 adsorption capacity of MOFs with the mechanical strength and thermal stability of inorganic counterparts, thereby resolving the contradiction between softness and structural integrity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conventional MOFs are used for CO2 capture, then CO2 adsorption capacity is achieved, but thermal stability is insufficient

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent employs composite materials by integrating MOF structures with robust inorganic frameworks or hybridizing different MOF components. This creates a composite material that combines the high CO2 adsorption capacity of MOFs with the mechanical strength and thermal stability of inorganic counterparts, thereby resolving the contradiction between softness and structural integrity.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If conventional MOFs are used for CO2 capture, then CO2 adsorption capacity is achieved, but vulnerability to extreme pH environments increases

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidchemical stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs composite materials by integrating MOF structures with robust inorganic frameworks or hybridizing different MOF components. This creates a composite material that combines the high CO2 adsorption capacity of MOFs with the mechanical strength and thermal stability of inorganic counterparts, thereby resolving the contradiction between softness and structural integrity.

Inventive Principle:
Principle #40Composite materials

4Quantity of substance

If MOF surface area is increased to improve CO2 uptake, then CO2 adsorption capacity improves, but structural stability may deteriorate

Engineering Contradiction:
ImproveCO2 uptake capacityVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent utilizes porous materials with optimized pore structures that provide high surface area for CO2 adsorption while maintaining structural integrity. By carefully designing the pore size, distribution, and connectivity, the material achieves high CO2 uptake capacity without compromising the stability of the framework, thus resolving the contradiction between surface area and structural stability.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The UiO-66-X MOF exhibits increased CO2 uptake capacity, higher selectivity for CO2 over N2, and maintains structural integrity under various conditions, making it suitable for direct air capture.

Implementation Method 1

contacting and passing the CO2-containing gaseous composition through particles of the MOF material, thereby adsorbing at least a portion of CO2 from the CO2-containing gaseous composition onto surfaces of the MOF material particles

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250281899A1METAL-ORGANIC FRAMEWORKS BASED ON UiO-66 AND METHOD FOR DIRECT AIR CAPTURE OF CARBON DIOXIDE
Publication Date: 2025.09.11 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US20250281899A1 patent drawing
  • US20250281899A1 patent drawing
  • US20250281899A1 patent drawing

AI summary

A metal-organic framework (MOF) material for selective direct air capture of carbon dioxide includes a UiO-66-X MOF. X is covalently bonded to UiO-66. The X may be an aminosilane with one or more primary or secondary amine groups. A method of making the UiO-66-X. A method for capturing carbon dioxide directly from a CO2 containing gaseous composition.