Ammonia Decomposition Controller for Engine Hydrogen Supply

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Solution Overview

Problem

The existing ammonia decomposition systems face challenges in adjusting the combustion efficiency of engines due to the automatic determination of hydrogen production based on exhaust gas temperature, making it difficult to optimize fuel combustion.

Innovation Solution

An ammonia decomposition system with a controller that adjusts the decomposition rate of ammonia, using a catalyst and electrodes to apply an electric field, allowing for variable control of the decomposition rate based on temperature, current, and flow rate of ammonia.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hydrogen production amount is automatically determined according to the exhaust gas temperature in the ammonia decomposition system, then the catalyst can maintain stable operation, but it becomes difficult to appropriately adjust the combustion efficiency of the fuel in the engine

Engineering Contradiction:
Improvecatalyst stable operationVSAvoidcombustion efficiency adjustment
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the ammonia decomposition rate adjustable rather than fixed. The controller dynamically changes the decomposition rate based on engine operating conditions, allowing the system to adapt between maintaining catalyst stability and optimizing combustion efficiency at different load conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of ammonia decomposition rate from an automatic temperature-dependent process to a controllable variable parameter. By independently controlling the decomposition rate through the controller, the system can adjust hydrogen production to match engine fuel injection requirements, resolving the contradiction between catalyst stability and combustion efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the decomposition rate of ammonia is increased to improve hydrogen generation, then the fuel combustion efficiency improves, but the combustion control becomes difficult to adjust

Engineering Contradiction:
Improvehydrogen generation amountVSAvoidcombustion control adjustability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The controller receives feedback from the engine operating conditions and adjusts the ammonia decomposition rate accordingly. This feedback mechanism allows the system to increase hydrogen generation when needed while maintaining ease of control by automatically matching the decomposition rate to engine requirements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the engine's own operating parameters (exhaust gas temperature, load conditions) to automatically regulate the decomposition rate, making the system self-adjusting and easier to operate while maximizing hydrogen generation for optimal combustion efficiency.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enables easy adjustment of hydrogen generation, improving fuel combustion efficiency and allowing for stable engine operation across varying load conditions.

Implementation Method 1

a catalyst that decomposes ammonia

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

electrodes that apply an electric field to the catalyst

Methodology Applied
Scientific EffectElectric field effect on catalysis: Electric Field

Data Source

PatentUS20240011430A1Ammonia decomposition system, internal combustion engine system, and ammonia decomposition method
Publication Date: 2024.01.11 YANMAR HLDG CO LTD
  • US20240011430A1 patent drawing
  • US20240011430A1 patent drawing
  • US20240011430A1 patent drawing

AI summary

An ammonia decomposition system includes a decomposition unit and a controller. The decomposition unit decomposes ammonia. The controller controls the decomposition rate of ammonia in the decomposition unit.