Ammonia-Burning Engine Catalyst for Faster, Lower-Temperature Ignition

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Solution Overview

Problem

Ammonia combustion engines face challenges with slow flame propagation and low cycle efficiency due to high minimum ignition energy, necessitating the use of additional fuels like hydrogen to improve performance.

Innovation Solution

Incorporating an ammonia combustion catalyst, such as metal oxides like Ag2O, MnO2, Co3O4, CuO, V2O5, Fe2O3, Pr6O11, RuO2, or NiO, in the combustion chamber to lower the light-off temperature and increase combustion speed, potentially eliminating the need for hydrogen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If ammonia is used as fuel in internal combustion engine, then carbon-free energy carrier is achieved with high energy density, but flame propagation speed is slow and minimum ignition energy is high

Engineering Contradiction:
Improveenergy densityVSAvoidflame propagation speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

A catalyst is introduced as an intermediary substance in the combustion chamber to facilitate ammonia combustion. The catalyst lowers the activation energy barrier, enabling faster flame propagation and reduced ignition temperature without requiring hydrogen addition, thus maintaining the carbon-free advantage while improving combustion speed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The combustion characteristics of ammonia are modified by changing the chemical environment through catalysis. The catalyst alters the reaction kinetics parameters, specifically reducing the minimum ignition energy from 680 mJ to lower values and increasing flame propagation speed, thereby resolving the contradiction between energy density and combustion speed.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If ammonia is used as fuel in internal combustion engine, then carbon-free energy carrier is achieved, but combustion duration is long resulting in low cycle efficiency

Engineering Contradiction:
Improvecarbon-free energy carrierVSAvoidcycle efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The catalyst serves as a mediator that accelerates the combustion reaction rate, shortening the combustion duration. This enables the engine to complete power strokes more quickly, increasing the number of cycles per unit time and improving overall cycle efficiency while maintaining ammonia as the sole carbon-free fuel.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By introducing the catalyst, the reaction rate parameter is fundamentally changed. The activation energy is reduced, causing the combustion process to occur more rapidly within a shorter duration, thereby increasing cycle efficiency without compromising the carbon-free advantage of ammonia fuel.

Inventive Principle:
Principle #35Parameter changes

3Speed

If hydrogen is added to ammonia to improve flame propagation, then combustion speed is increased, but system complexity increases and reliance on additional fuels increases

Engineering Contradiction:
Improveflame propagation speedVSAvoidfuel system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The need for hydrogen addition is extracted and eliminated by introducing a catalyst specifically designed for ammonia combustion. The catalyst performs the function of enhancing flame propagation that would otherwise require hydrogen, thereby simplifying the fuel system back to pure ammonia while maintaining improved combustion speed.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of mixing ammonia with hydrogen to achieve faster combustion, a catalyst is introduced as a third-party intermediary that enables rapid ammonia combustion alone. This eliminates the complexity of dual-fuel storage and delivery systems while achieving the desired flame propagation speed improvement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst enhances ammonia combustion efficiency by reducing ignition temperature and increasing flame propagation speed, thereby improving engine performance and reducing reliance on other fuels.

Implementation Method 1

Incorporating an ammonia combustion catalyst, such as metal oxides like Ag2O, MnO2, Co3O4, CuO, V2O5, Fe2O3, Pr6O11, RuO2, or NiO, in the combustion chamber to lower the light-off temperature and increase combustion speed

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS12392277B2Ammonia-burning combustion engine
Publication Date: 2025.08.19 JOHNSON MATTHEY PLC
  • US12392277B2 patent drawing
  • US12392277B2 patent drawing
  • US12392277B2 patent drawing

AI summary

An ammonia-burning combustion engine. In particular, the present invention relates to an internal combustion engine for the combustion of ammonia, the engine comprising one or more combustions chambers comprising an ammonia combustion catalyst. The invention further relates to a method for operating an internal combustion engine by the combustion of ammonia, the method comprising contacting ammonia with a heated ammonia combustion catalyst in a combustion chamber of the engine to combust the ammonia.