Ammonia-Hydrogen Converter Spatial Extraction for Odor Mitigation

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Solution Overview

Problem

Existing hydrogen production methods from ammonia pose a significant challenge due to the irritating odor of ammonia, which needs to be mitigated for safe and efficient hydrogen use in community systems.

Innovation Solution

An ammonia-hydrogen converter is placed in an industrial area to convert ammonia into hydrogen, with a pipeline system connecting it to residential areas, allowing for the efficient production and distribution of hydrogen while maintaining a detectable but non-toxic ammonia concentration in the hydrogen stream.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ammonia is used as a hydrogen source in community systems, then hydrogen production is enabled, but the irritating odor of ammonia causes serious problems

Engineering Contradiction:
Improvehydrogen productionVSAvoidammonia odor
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful ammonia component from the system by locating the ammonia-hydrogen converter exclusively in industrial areas, separating the ammonia storage and conversion facilities from residential zones. This spatial extraction allows hydrogen production to continue while removing the source of irritating odors from community living spaces.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary conversion process where ammonia is transformed into hydrogen through catalytic decomposition in the ammonia-hydrogen converter. This intermediary step converts the harmful ammonia substance into useful hydrogen gas, with the reaction represented as: 2NH3 → 3H2 + N2, thereby eliminating the odor problem while maintaining hydrogen production capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If ammonia concentration is maintained for easy leak detection, then safety is improved, but toxic effects may occur

Engineering Contradiction:
Improveleak detectionVSAvoidtoxicity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent carefully controls the ammonia concentration parameter in the hydrogen stream to maintain it at detectable levels (enough for odor-based leak detection) while keeping it below toxic thresholds. This parameter optimization allows the system to leverage ammonia's characteristic odor as a safety feature without exposing users to harmful concentrations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where the presence of ammonia in the hydrogen stream serves as an inherent detection signal. The characteristic odor provides continuous feedback about system status, alerting users to potential leaks or conversion issues without requiring additional complex monitoring equipment.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the use of hydrogen in community systems without the adverse effects of ammonia odor, ensuring safe and efficient hydrogen supply and usage, while allowing for easy detection of leaks.

Implementation Method 1

an ammonia-hydrogen converter that is arranged in an industrial area and that converts ammonia to hydrogen

Methodology Applied
Scientific EffectChemical decomposition: Decomposition (biological)

Data Source

PatentUS11437637B2Community system and hydrogen production method
Publication Date: 2022.09.06 TOYOTA JIDOSHA KK
  • US11437637B2 patent drawing
  • US11437637B2 patent drawing
  • US11437637B2 patent drawing

AI summary

A community system includes an ammonia-hydrogen converter that is arranged in an industrial area and that converts ammonia to hydrogen.