Ammonia Hydrogen Generator with Dual Conversion Parts

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Solution Overview

Problem

Existing hydrogen generators require high temperatures for ammonia decomposition, leading to large-scale hydrogen storage needs and operational challenges, especially at low temperatures, and existing ammonia-burning internal combustion engines and fuel cells face inefficiencies in hydrogen supply and storage.

Innovation Solution

A hydrogen generator system comprising a first ammonia conversion part with a hydrogen-generating material that reacts with ammonia at lower temperatures and a second ammonia conversion part with a catalyst that decomposes ammonia into hydrogen and nitrogen at higher temperatures, allowing for hydrogen generation over a wide temperature range, with optional recycling and heat source integration for enhanced operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a single ammonia conversion part using ammonia-decomposing catalyst is used, then hydrogen can be generated at high temperatures, but the system cannot operate efficiently at low temperatures and requires large-scale hydrogen storage

Engineering Contradiction:
Improveoperating temperature rangeVSAvoidhydrogen storage capacity
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The ammonia conversion system is divided into two separate conversion parts: a first ammonia conversion part using a hydrogen-generating material for low-temperature operation, and a second ammonia conversion part using an ammonia-decomposing catalyst for high-temperature operation. This segmentation allows the system to efficiently generate hydrogen across a wide temperature range without requiring large-scale hydrogen storage capacity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If ammonia-decomposing catalyst is used alone, then hydrogen generation is achieved, but the system complexity increases due to temperature control and storage requirements

Engineering Contradiction:
Improvehydrogen generation efficiencyVSAvoidsystem structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments hydrogen generation into two pathways: low-temperature reaction in the first conversion part and high-temperature catalytic decomposition in the second conversion part. This segmentation simplifies the overall system by allowing each part to operate independently at its optimal temperature range, reducing the complexity of temperature control and hydrogen storage management.

Inventive Principle:
Principle #1Segmentation

3Volume of stationary object

If hydrogen storage capacity is reduced, then system size decreases, but hydrogen supply consistency deteriorates

Engineering Contradiction:
Improvehydrogen storage volumeVSAvoidhydrogen supply stability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The dual conversion part system provides continuous hydrogen supply across different temperature ranges, eliminating the need for large hydrogen storage volumes. The first conversion part operates at low temperatures while the second operates at high temperatures, ensuring consistent hydrogen generation regardless of temperature fluctuations, thus maintaining supply reliability with minimal storage requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient hydrogen production from ammonia across a wide temperature range, reducing storage needs and improving the operational efficiency of ammonia-burning internal combustion engines and fuel cells by providing consistent hydrogen supply, while also simplifying the hydrogen generator's operation and enhancing regeneration processes.

Implementation Method 1

a first ammonia conversion part having a hydrogen-generating material which reacts with ammonia in a first temperature range so as to generate hydrogen

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

a second ammonia conversion part having an ammonia-decomposing catalyst which decomposes ammonia into hydrogen and nitrogen in a second temperature range

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

an ammonia-decomposing catalyst which decomposes ammonia into hydrogen and nitrogen in a second temperature range

Methodology Applied
Scientific EffectThermal decomposition: Decomposition (biological)

Implementation Method 4

the heat source is the combustion/oxidation heat arising from the combustion/oxidation of hydrogen generated in the first and/or second ammonia conversion parts

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9506400B2Hydrogen generator, ammonia-burning internal combustion engine, and fuel cell
Publication Date: 2016.11.29 TOYOTA JIDOSHA KK
  • US9506400B2 patent drawing
  • US9506400B2 patent drawing
  • US9506400B2 patent drawing

AI summary

A hydrogen generator that can be operated in a broad temperature range is disclosed, which comprises a first ammonia conversion part having a hydrogen-generating material which reacts with ammonia in a first temperature range so as to generate hydrogen; a second ammonia conversion part having an ammonia-decomposing catalyst which decomposes ammonia into hydrogen and nitrogen in a second temperature range; an ammonia supply part which supplies ammonia; and an ammonia supply passage which supplies ammonia from said ammonia supply part to the first and second ammonia conversion parts. The first temperature range includes temperatures lower than the second temperature range, and hydrogen is generated from ammonia by selectively using the first and second ammonia conversion parts. An ammonia-burning internal combustion engine and a fuel cell having the hydrogen generator are also disclosed.