Ammonia Sensor Abnormality Detection via Oxygen Correction

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Solution Overview

Problem

Existing abnormality detection methods for ammonia sensors in exhaust purification systems have low accuracy due to the lack of consideration for the effects of other elements on the sensors, leading to unreliable determination of sensor abnormalities.

Innovation Solution

An abnormality determination apparatus that calculates ammonia concentration using both the ammonia sensor and oxygen sensor outputs, and the NOX sensor and oxygen sensor outputs, to determine the presence of abnormalities in the ammonia sensor, accounting for oxygen concentration dependence and allowing for accurate detection even when the reductant supply is stopped.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If ammonia sensor output is used directly for abnormality determination, then the determination process is simple, but the detection accuracy is low due to lack of consideration for oxygen concentration effects

Engineering Contradiction:
Improveabnormality determination processVSAvoidammonia sensor abnormality detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces oxygen concentration as an intermediary parameter to mediate between the ammonia sensor output and the abnormality determination. By using the oxygen sensor output to correct the ammonia sensor signal, the system accounts for oxygen's interfering effect on ammonia detection, thereby improving accuracy without requiring complex direct measurement of ammonia concentration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously monitoring oxygen concentration and using it to dynamically correct the ammonia sensor output. The correction value is calculated based on the oxygen sensor signal and fed back to adjust the ammonia concentration determination, creating a closed-loop system that compensates for oxygen interference in real-time

Inventive Principle:
Principle #23Feedback

2Reliability

If reductant supply is stopped to perform abnormality determination, then the detection can be performed during a stable period, but ammonia supply to the catalyst continues causing ongoing purification effects

Engineering Contradiction:
Improveabnormality determination reliabilityVSAvoidcontinuation period for ammonia supply
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary action by stopping the reductant supply before conducting the abnormality determination. This creates a controlled condition where ammonia generation ceases, allowing the system to observe the catalyst's ammonia storage and release characteristics without continued ammonia input, thereby establishing a reliable baseline for sensor abnormality detection

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically manages the reductant supply by stopping it at specific moments to create favorable conditions for abnormality determination. The control unit timing the reductant interruption and subsequent ammonia concentration monitoring adapts the purification process to accommodate the diagnostic requirement, balancing operational continuity with reliable sensor assessment

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of abnormality detection by correcting for oxygen concentration dependence and enabling detection during the continuation period after reductant supply cessation, providing a more reliable assessment of ammonia sensor performance.

Implementation Method 1

a selective reduction-type catalyst that is provided in an exhaust passage of an internal combustion engine and purifies nitrogen oxide in exhaust gas using ammonia

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

an ammonia sensor that is provided on a downstream side of the catalyst and outputs a sensor signal based on an ammonia concentration in the exhaust gas

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 3

an NOX sensor that is provided on a downstream side of the catalyst and outputs a sensor signal based on an NOX concentration in the exhaust gas

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 4

an oxygen sensor that is provided on a downstream side of the catalyst and outputs a sensor signal based on an oxygen concentration in the exhaust gas

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 5

a supply apparatus that supplies a reductant for generating ammonia on an upstream side of the catalyst in the exhaust passage

Methodology Applied
Scientific EffectThermal decomposition: Thermolysis

Data Source

PatentUS11492950B2Abnormality determination apparatus for ammonia sensor
Publication Date: 2022.11.08 DENSO CORP
  • US11492950B2 patent drawing
  • US11492950B2 patent drawing
  • US11492950B2 patent drawing

AI summary

An abnormality determination apparatus for an ammonia sensor is usable in an exhaust purification system including a catalyst, a supply apparatus, an ammonia sensor, an NOX sensor, and an oxygen sensor. During a continuation period within which ammonia supply to the catalyst continues after the supply apparatus stops supply of reductant, the abnormality determination apparatus calculates the ammonia concentration on a downstream side of the catalyst as a first concentration value, based on an output of the ammonia sensor and an output of the oxygen sensor. During the continuation period, the abnormality determination apparatus calculates the ammonia concentration on the downstream side of the catalyst as a second concentration value, based on an output of the NOX sensor and the output of the oxygen sensor. The abnormality determination apparatus determines presence or absence of abnormality in the ammonia sensor based on the first concentration value and the second concentration value.