Ammonolyated Silica for Stable CO2 Capture

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Solution Overview

Problem

Current CO2 capture technologies using amine-functionalized silica face issues with longevity due to organic leaching, structural degradation, and thermal instability, along with complex and non-green synthesis processes that require expensive chemicals and toxic solvents.

Innovation Solution

Development of ammonolyated/nitridated materials, specifically silica, metal oxide, and non-metal oxide materials, which are dehydroxylated and exposed to ammonia at varying temperatures to form stable amine or oxynitride groups, enhancing CO2 capture capacity and thermal stability while allowing for clean and green synthesis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If amine-functionalized silica is used for CO2 capture, then CO2 capture capacity is improved, but thermal stability deteriorates due to degradation of amines at elevated temperatures

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical nature of the functional groups from organic amines to inorganic amine-like groups (Si-NH2, Si-NH-Si, Si=NH) through ammonolysis treatment. This parameter change in chemical composition maintains CO2 capture capacity while dramatically improving thermal stability, as the inorganic Si-N bonds are stable up to 1000°C whereas organic amines degrade above 200°C.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces expensive, thermally unstable organic amine functional groups with simpler, thermally stable inorganic amine-like groups formed through direct ammonolysis. This substitution uses cheaper materials (ammonia gas instead of complex organic silanes) and creates a durable material that does not require frequent replacement due to thermal degradation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Quantity of substance

If organic amino-functionalized silica is used, then CO2 capture capacity is improved, but longevity deteriorates due to leaching of organics from the support

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidlongevity
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent replaces organic amine functional groups that leach from the support with inorganic amine-like groups that are an integral part of the silica structure. The Si-N bonds formed through ammonolysis are covalent and stable, preventing leaching and dramatically extending the material's operational lifetime.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a composite inorganic material where amine-like groups are integrated into the silica framework through ammonolysis. This composite structure combines the stability of inorganic silica with the CO2 capture functionality of amine groups, eliminating the phase separation and leaching issues inherent in organic-inorganic hybrid materials.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If amine-functionalized silica is used, then CO2 capture capacity is improved, but structural stability deteriorates due to structural degradation of the support upon grafting

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent changes the functionalization method from organic grafting to inorganic ammonolysis. This parameter change in the chemical process prevents the structural degradation and pore blockage caused by organic molecule grafting, while still achieving high CO2 capture capacity through the formation of Si-NH2 groups on the silica surface.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If conventional amine-functionalization methods are used, then CO2 capture capacity is improved, but manufacturing complexity increases due to multistep operations and toxic solvents

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex multistep organic functionalization process, including solvent treatments and multiple grafting steps. Instead, it uses a single-step ammonolysis treatment with ammonia gas, dramatically simplifying the manufacturing process while maintaining CO2 capture capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the simple, green ammonolysis process into a beneficial functionalization method. By using ammonia gas treatment instead of complex organic chemistry, the process eliminates toxic solvents and multiple steps while achieving the desired amine functionality for CO2 capture.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ammonolyated/nitridated materials demonstrate excellent CO2 capture capabilities, thermal stability, and regenerability, overcoming the limitations of conventional amine-grafted mesoporous silica with faster adsorption-desorption kinetics and reduced sorbent cost, making the process more sustainable and practical.

Implementation Method 1

CO2 capture and sequestration using solid adsorbents have received extensive interest due to their good sorption capacity

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

dehydroxylating the material; and exposing the material to ammonia at a temperature of about −273 K to 2000 K or more to form an ammonolyated/nitridated material

Methodology Applied
Scientific EffectDehydroxylation: Pyrolysis

Data Source

PatentUS9937459B2Materials for gas capture, methods of making materials for gas capture, and methods of capturing gas
Publication Date: 2018.04.10 KING ABDULLAH UNIV OF SCI & TECH
  • US9937459B2 patent drawing
  • US9937459B2 patent drawing
  • US9937459B2 patent drawing

AI summary

In accordance with the purpose(s) of the present disclosure, as embodied and broadly described herein, embodiments of the present disclosure, in one aspect, relate to materials that can be used for gas (e.g., CO2) capture, methods of making materials, methods of capturing gas (e.g., CO2), and the like.