AMOLED Mosaic Display for Flight Simulators

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Solution Overview

Problem

Traditional wide field of view display systems for aircraft flight simulators are large, expensive, and require frequent maintenance due to multiple video projectors and projection screens, with limitations in visual accuracy and issues of discontinuities and reflections.

Innovation Solution

The system employs a mosaic arrangement of inexpensive, consumer-grade active matrix organic light-emitting diode (AMOLED) display panels around the pilot seat, with overlapping frames and anti-glare treatments to eliminate discontinuities and reflections, supported by a framework that includes cooling fans for efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If multiple video projectors and projection screens are used to create a wide field of view display system, then the field of view is expanded, but the system size and cost increase significantly

Engineering Contradiction:
Improvefield of viewVSAvoidsystem size
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The display system is segmented into multiple flat panel displays (FPDs) arranged in a mosaic configuration, with each panel contributing a portion of the overall wide field of view. This segmentation allows the system to achieve expanded coverage without requiring a single large complex projector system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from traditional single-plane projection to a multi-dimensional mosaic arrangement of multiple FPDs positioned at different locations and orientations around the pilot seat, creating a three-dimensional display environment that provides wide field of view without increasing individual component size

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If multiple video projectors with high intensity light sources are used, then the illumination intensity is sufficient for the projection screens, but regular maintenance is required due to consumable arc lamps

Engineering Contradiction:
ImprovebrightnessVSAvoidmaintenance frequency
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent replaces expensive, maintenance-intensive projection systems with consumer-grade flat panel displays that have no consumable parts requiring replacement. The FPDs use solid-state LED backlighting and LCD or OLED panels that do not require arc lamp replacement or optical alignment maintenance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The mechanical projection system with moving lenses, mirrors, and adjustable components is replaced with solid-state flat panel displays that have no mechanical parts. This substitution eliminates maintenance related to mechanical alignment and consumable light sources

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Area of moving object

If multiple projection screens and optical components are used to create a wide field of view display, then the field of view is expanded, but visual accuracy is reduced due to losses in projected scene detail

Engineering Contradiction:
Improvefield of viewVSAvoidvisual accuracy
Core Design Contradiction:
Area of moving objectVSMeasurement precision

Solution Approach 1:

Instead of projecting images through multiple optical components that degrade image quality, the system uses flat panel displays that directly generate high-resolution images. Each FPD acts as a direct digital copy source, eliminating optical losses and preserving scene detail across the wide field of view

Inventive Principle:
Principle #26Copying

4Area of moving object

If flat panel displays are arranged in a mosaic configuration to provide wide field of view, then the field of view is expanded, but discontinuities may appear between adjacent display panels

Engineering Contradiction:
Improvefield of viewVSAvoiddisplay continuity
Core Design Contradiction:
Area of moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies different characteristics to different regions of the display system. Edge regions of FPDs have reduced brightness or are masked to create smooth transitions, while central regions maintain full brightness. This local quality adjustment eliminates visible discontinuities between panels while preserving overall wide field of view coverage

Inventive Principle:
Principle #3Local quality

5Stability of the object's composition

If multiple flat panel displays are positioned around the pilot seat to eliminate discontinuities, then the display continuity is improved, but cross reflections between display panels may occur

Engineering Contradiction:
Improvedisplay continuityVSAvoidcross reflections
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent uses anti-reflective coatings on the FPD surfaces to convert potentially harmful reflections into beneficial light transmission. The coatings are specifically designed to reduce glare from ambient lighting while maintaining display brightness, thereby eliminating cross-reflection issues between adjacent panels

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides a cost-effective, low-maintenance wide field of view display system with reduced discontinuities and reflections, enhancing visual accuracy and pilot experience.

Implementation Method 1

Each of the display panels is an active matrix organic light-emitting diode (AMOLED) display panel

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

The plurality of cooling fans are positioned relative to the plurality of display panels inside the flight simulator to direct cooling air across the display screens of the plurality of display panels

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS11256465B2Wide field of view visual display system in an aircraft flight simulator using flat display panels
Publication Date: 2022.02.22 THE BOEING CO
  • US11256465B2 patent drawing
  • US11256465B2 patent drawing
  • US11256465B2 patent drawing

AI summary

A wide field of view visual display system and aircraft flight simulator uses inexpensive, consumer grade flat display panels, such as active matrix organic light-emitting diode display panels. A plurality of the side display panels are arranged in a left side vertical array at a left hand side of the pilot seat of the flight simulator, and in a right side vertical array at a right hand side of the pilot seat. A top edge of a bottom, left side display panel in the left side vertical array and a bottom edge of an upper, left side display panel in the left side vertical array overlap. A top edge of a bottom, right side display panel in the right side vertical array and a bottom edge of an upper, right side display panel in the right side vertical array overlap.