AMOLED Panel Cell Testing Circuit for Data Line Repair

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Solution Overview

Problem

Conventional AMOLED panel cell testing circuits are limited to screen detection and cannot effectively repair data line defects, leading to low panel yield due to their design that occupies more space and hinders narrow bezel designs.

Innovation Solution

An active-matrix OLED panel cell testing circuit with a modified configuration that includes three types of data lines (R, B, G) connected to dedicated detection signal lines, allowing for screen detection and data line repair by connecting parallel lines to faulty data lines using a laser welding process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional cell testing circuit is used for screen detection, then detection function is achieved, but the circuit occupies more space and uses more traces which hinders narrow bezel design

Engineering Contradiction:
Improvescreen detection capabilityVSAvoidcircuit space occupation
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The testing circuit is designed to perform multiple functions: both screen detection and data line repair. The same circuit components and signal lines are used for detection, and additional switching mechanisms enable repair functionality without requiring separate dedicated repair circuits, thereby reducing overall space occupation while maintaining detection capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection and repair functions are merged into a single integrated circuit system. The testing circuit shares traces and signal lines with the display panel, and repair operations are performed through the same detection pathways, consolidating multiple functions into one compact structure that reduces bezel space requirements

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a conventional cell testing circuit is used, then screen detection is possible, but data line defects cannot be repaired leading to low panel yield

Engineering Contradiction:
Improvescreen detection capabilityVSAvoiddata line repair capability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The testing circuit is enhanced to provide both detection and repair functions. By incorporating switching mechanisms that can redirect signals and activate repair pathways, the same circuit infrastructure serves dual purposes: identifying defects through detection and repairing data line issues through controlled signal routing and laser welding activation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system enables self-diagnosis and self-repair capabilities. The testing circuit automatically detects data line defects and can initiate repair processes without external intervention, using the panel's own circuit resources to identify and correct issues, thereby improving panel yield through automated defect correction

Inventive Principle:
Principle #25Self-service

3Measurement precision

If more traces and larger space are used for testing circuit, then detection accuracy is improved, but narrow bezel design is hindered

Engineering Contradiction:
Improvedetection accuracyVSAvoidbezel width
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The circuit layout transitions from a planar two-dimensional arrangement to a three-dimensional configuration utilizing vertical stacking and layered routing. Signal lines and switching elements are arranged across multiple layers with vertical interconnections, enabling high detection precision while minimizing the horizontal footprint and maintaining narrow bezel dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables both screen detection and data line repair, improving panel yield by accurately identifying and fixing defects without compromising display quality, thus enhancing the panel's functionality and manufacturing efficiency.

Implementation Method 1

connecting parallel lines to faulty data lines using a laser welding process

Methodology Applied
Scientific EffectLaser welding: Laser Beam Welding

Data Source

PatentUS11043165B2Active-matrix organic light emitting diode (AMOLED) panel cell testing circuit and method for repairing data lines via same
Publication Date: 2021.06.22 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11043165B2 patent drawing
  • US11043165B2 patent drawing
  • US11043165B2 patent drawing

AI summary

The application relates to an active-matrix organic light emitting diode (AMOLED) panel cell testing circuit and a method for repairing data lines via the AMOLED panel cell testing circuit. The application not only can achieve a screen detecting function of the cell testing circuit, but also achieve to repair the circuit and to improve panel yield.