Amorphous Conductive Buffer for Magnetic Memory Patterning

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Solution Overview

Problem

The formation of accurate patterns in magnetoresistive effect elements within magnetic memory devices is challenging due to difficulties in etching and patterning processes, which can lead to issues like increased film thickness, etching residues, and short-circuits.

Innovation Solution

The use of an amorphous conductive portion formed before the stacked structure, which acts as a buffer layer, allows for precise formation of the magnetoresistive effect element by avoiding the need for patterning the amorphous conductive layer during the etching process, thus preventing issues like increased film thickness, etching residues, and short-circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional etching and patterning processes are used to form magnetoresistive effect elements, then the device structure can be created, but the pattern formation accuracy deteriorates due to etching residues and short-circuits

Engineering Contradiction:
Improvepattern formation accuracyVSAvoidetching residues and short-circuits
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The amorphous conductive portion is formed in advance before the stacked structure is created. This preliminary formation allows the subsequent stacked structure to be patterned with high precision without the interference of etching processes, as the amorphous conductive layer serves as a pre-formed base that eliminates the need for complex etching and patterning steps that normally cause residues and short-circuits.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the amorphous conductive portion is formed before the stacked structure, then pattern accuracy is improved, but the manufacturing process complexity increases

Engineering Contradiction:
Improvepattern formation accuracyVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention extracts and separates the amorphous conductive portion formation step from the conventional integrated etching and patterning process. By forming the amorphous conductive layer independently before the stacked structure, the complex multi-step etching and patterning sequence is simplified into more manageable, less error-prone steps, reducing overall process complexity while maintaining high precision.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If conventional patterning methods are used, then the process is simpler, but film thickness control deteriorates leading to increased thickness variations

Engineering Contradiction:
Improvepatterning process simplicityVSAvoidfilm thickness control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The amorphous conductive portion is formed preliminarily with controlled thickness before the stacked structure is deposited. This pre-formed layer serves as a thickness reference and buffer that helps maintain uniform film thickness throughout the subsequent stacking process, eliminating the thickness variations that normally occur during conventional in-situ patterning operations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the accurate patterning of the stacked structure, improving the performance and reliability of the magnetoresistive effect element by ensuring the amorphous conductive portion is formed within the recess before the stacked structure, thereby avoiding common etching-related problems.

Implementation Method 1

an amorphous conductive portion provided on the electrode plug and including a part provided in the insulating region

Methodology Applied
Scientific EffectBuffer layer effect:

Data Source

PatentUS9818797B2Magnetic memory device and method of manufacturing the same
Publication Date: 2017.11.14 KIOXIA CORP
  • US9818797B2 patent drawing
  • US9818797B2 patent drawing
  • US9818797B2 patent drawing

AI summary

According to one embodiment, a magnetic memory device includes a semiconductor substrate, an insulating region provided on the semiconductor substrate, an electrode plug provided in the insulating region, an amorphous conductive portion provided on the electrode plug and including a part provided in the insulating region, and a stacked structure provided on the amorphous conductive portion and including a magnetic layer.