Amorphous-Crystalline Solid Dispersion for Hepatitis C Drug Stability

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Solution Overview

Problem

Current hepatitis C treatments with velpatasvir, sofosbuvir, and voxilaprevir, when used in combination, lack understanding of their therapeutic benefits and face challenges related to stability and side effects.

Innovation Solution

A fixed dosage composition of sofosbuvir, velpatasvir, and voxilaprevir is developed, where velpatasvir is substantially amorphous, sofosbuvir is substantially crystalline, and voxilaprevir is substantially amorphous, formulated with polymers like hypromellose and copovidone to enhance stability and dissolution profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If three antiviral compounds (velpatasvir, sofosbuvir, and voxilaprevir) are co-formulated into a fixed dosage composition, then therapeutic benefits are improved and side effects are reduced, but stability and dissolution profiles become challenging to maintain

Engineering Contradiction:
Improvetherapeutic benefitVSAvoidstability profile
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by assigning different physical states to different active ingredients within the same formulation. Velpatasvir and voxilaprevir are formulated in amorphous state to enhance dissolution, while sofosbuvir is maintained in crystalline form to ensure stability. This differentiated approach allows each compound to contribute its optimal properties to the combination product, resolving the contradiction between therapeutic benefit and stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention employs composite materials by creating a multi-phase solid dispersion system where amorphous velpatasvir and voxilaprevir are dispersed in a polymer matrix alongside crystalline sofosbuvir. This composite structure enables the formulation to simultaneously achieve improved dissolution (from amorphous phases) and enhanced stability (from crystalline phase), directly addressing the technical contradiction.

Inventive Principle:
Principle #40Composite materials

2Speed

If velpatasvir and voxilaprevir are formulated as amorphous solids in a polymer matrix, then dissolution profile is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedissolution rateVSAvoidformulation complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent uses pharmaceutically acceptable polymers as intermediary materials to disperse and stabilize the amorphous velpatasvir and voxilaprevir. These polymer matrices act as mediators that prevent recrystallization of the amorphous compounds while facilitating their dissolution. Common polymers used include hydroxypropyl methylcellulose, polyvinylpyrrolidone, and ethyl cellulose, which simplify the manufacturing process by providing a ready-made dispersing medium.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11338007B2Combination formulation of three antiviral compounds
Publication Date: 2022.05.24 GILEAD PHARMASSET LLC
  • US11338007B2 patent drawing
  • US11338007B2 patent drawing
  • US11338007B2 patent drawing

AI summary

Disclosed are pharmaceutical compositions comprising three antiviral compounds. In particular, the pharmaceutical compositions comprise an effective amount of velpatasvir, an effective amount of sofosbuvir, and an effective amount of voxilaprevir. Also disclosed are methods of use for the pharmaceutical composition.