Amorphous Solid Dispersion Formulation for FXIa Inhibitor Solubility

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Solution Overview

Problem

Existing formulations of the FXIa inhibitor Compound (I) face challenges due to low aqueous solubility and stability issues, making oral administration difficult to achieve therapeutically effective blood levels.

Innovation Solution

Formulating Compound (I) as an amorphous solid dispersion in pharmaceutically relevant polymers like HPMCAS through spray drying, and solubilizing it in solutions with co-solvents and surfactants, ensuring stability and bioavailability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Compound (I) is formulated as a crystalline solid, then manufacturing is simpler, but aqueous solubility is low and bioavailability is poor

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidaqueous solubility
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent changes the physical state parameter of Compound (I) from crystalline to amorphous form, which fundamentally alters its solubility characteristics. The amorphous form lacks the ordered crystal structure, enabling better interaction with aqueous solvents and significantly improving bioavailability while maintaining manufacturing feasibility through spray drying techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite amorphous solid dispersion system combining Compound (I) with pharmaceutically acceptable carriers and polymers. This composite structure maintains the amorphous state of the drug while providing structural support and enhancing solubility, resolving the contradiction between manufacturing simplicity and aqueous solubility

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If Compound (I) is formulated as an amorphous solid dispersion, then aqueous solubility and bioavailability are enhanced, but physical and chemical stability deteriorates

Engineering Contradiction:
Improveaqueous solubilityVSAvoidphysical and chemical stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces pharmaceutically acceptable carriers and polymers as intermediary substances that mediate between the amorphous drug state and the environment. These carriers act as protective matrices that prevent crystallization and chemical degradation while maintaining the solubility benefits of the amorphous form, thus stabilizing the formulation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies storage parameters by controlling temperature, humidity, and packaging conditions to preserve the amorphous state. By changing these environmental parameters, the formulation maintains both high solubility and stability over extended periods, resolving the stability-solubility contradiction

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If Compound (I) is administered orally in conventional formulations, then administration is simple, but therapeutic plasma concentrations are not achieved

Engineering Contradiction:
Improveadministration simplicityVSAvoidtherapeutic plasma concentration
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent changes the physical state of Compound (I) from crystalline to amorphous, which fundamentally improves its pharmacokinetic parameters. The amorphous form dissolves more rapidly and completely in gastrointestinal fluids, achieving therapeutic plasma concentrations through simple oral administration without requiring complex delivery systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops a composite amorphous solid dispersion formulation that enhances the bioavailability of Compound (I). This composite structure facilitates better absorption across the intestinal membrane, achieving therapeutic plasma levels while maintaining the simplicity of oral administration

Inventive Principle:
Principle #40Composite materials

4Stability of the object's composition

If packaging controls such as desiccant and vapor barrier are used, then stability is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImprovestabilityVSAvoidpackaging complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent develops a self-stabilizing amorphous solid dispersion formulation that inherently resists crystallization and degradation without requiring external packaging interventions. The formulation design itself provides the stability, eliminating the need for desiccants, vapor barriers, and complex packaging systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent optimizes the formulation composition and storage parameters to achieve long-term stability under normal conditions. By changing the physical and chemical parameters of the formulation, it becomes stable enough to not require special packaging controls, reducing device complexity while maintaining stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The amorphous solid dispersion and solubilized formulations exhibit exceptional physical and chemical stability, maintaining therapeutic effectiveness with enhanced bioavailability and dissolution rates, reducing the need for packaging controls and achieving consistent drug levels in the bloodstream.

Implementation Method 1

Solid dispersion systems of amorphous drug have been investigated with the objective of inhibiting crystal growth and enhancing the dissolution of poorly water soluble drugs

Methodology Applied
Scientific EffectAmorphous state dissolution enhancement:

Implementation Method 2

Compound (I) can be formulated as an amorphous solid dispersion in pharmaceutically relevant polymers such as hydroxypropyl methyl cellulose acetate succinate (HPMCAS) by spray drying

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20260042761A1Enhanced performance of amorphous solid and solubilized formulations for achieving therapeutic plasma concentrations
Publication Date: 2026.02.12 JANSSEN PHARMA NV
  • US20260042761A1 patent drawing
  • US20260042761A1 patent drawing
  • US20260042761A1 patent drawing

AI summary

This invention relates to solid amorphous dispersions comprising Compound (I) having the formulaand one or more polymers or to solution formulations comprising Compound (I) and one or more co-solvents and surfactants. The formulations exhibit enhanced stability and bioavailability.