Amorphous Iridium Oxide Catalyst for Water Electrolysis

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Solution Overview

Problem

Current water electrolysis methods using iridium oxide catalysts exhibit insufficient activity, and there is a need for a catalyst that can efficiently perform water electrolysis with higher activity, particularly focusing on the relationship between operating conditions and the electronic and morphological structure of Ir.

Innovation Solution

A composite catalyst comprising an electrically conductive material and an amorphous oxide of a transition metal, where the oxidation number of the transition metal changes flexibly and reversibly with applied voltage, reducing overvoltage and enhancing catalytic activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional iridium oxide catalysts are used for water electrolysis, then the electrolysis process can be performed, but the catalytic activity is insufficient and high overvoltage is required

Engineering Contradiction:
Improvewater electrolysis activityVSAvoidovervoltage
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by utilizing voltage-induced oxidation state transitions of iridium. When voltage is applied during electrolysis, the iridium oxidation state dynamically adjusts between +3 and +5, optimizing the catalytic activity for oxygen evolution. This dynamic parameter adjustment resolves the contradiction by enabling high productivity while reducing the overvoltage requirement through electronic structure modulation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining iridium oxide with conductive supports such as carbon materials or metal oxides. This composite structure enhances the electrical conductivity and catalytic activity of the iridium oxide, allowing efficient electron transfer during electrolysis. The composite approach increases water electrolysis activity while maintaining manageable overvoltage levels.

Inventive Principle:
Principle #40Composite materials

2Productivity

If high voltage is applied to increase catalytic activity, then water electrolysis rate improves, but energy consumption increases

Engineering Contradiction:
Improvewater electrolysis rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements feedback through the voltage-dependent oxidation state transition of iridium. The system automatically adjusts the electronic structure of the catalyst in response to the applied voltage, with the iridium oxidation state increasing at higher voltages to maintain optimal catalytic activity. This feedback mechanism allows the system to achieve high productivity without proportionally increasing energy consumption, as the catalyst self-regulates its electronic properties.

Inventive Principle:
Principle #23Feedback

3Reliability

If iridium oxide is used as catalyst, then water electrolysis can proceed, but the oxidation state remains fixed and cannot adapt to operating conditions

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidoxidation state flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by transitioning from a static oxidation state in conventional iridium oxide to a dynamic, voltage-responsive oxidation state. The iridium oxidation state continuously adjusts between +3 and +5 based on the applied voltage during electrolysis. This dynamic adaptation enhances the catalyst's ability to maintain optimal performance across varying operating conditions, resolving the contradiction between stability and adaptability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst demonstrates high activity for water electrolysis, with the oxidation number of iridium changing to a high valence state, leading to a decrease in overvoltage and improved electrolysis performance.

Implementation Method 1

electrolysis of water is known. Similar to the steam reforming method using fossil fuels, electrolysis of water is an industrially established hydrogen production method

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

the oxidation number of the transition metal changes flexibly and reversibly in response to an applied voltage

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

using electrodes with high catalytic activity that have a strong ability to promote electrochemical reactions

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11965255B2Catalyst and method of use thereof
Publication Date: 2024.04.23 THE JAPAN SCI & TECH AGENCY
  • US11965255B2 patent drawing
  • US11965255B2 patent drawing
  • US11965255B2 patent drawing

AI summary

This composite comprises: a material having electrical conductivity; and a transition metal oxide which is supported by said material. The transition metal oxide has an amorphous structure.