Amorphous Lithium Battery Cathode Redox Potential

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Solution Overview

Problem

Lithium secondary batteries using olivine-type phosphate compounds like LiMnPO4 face limitations in capacity utilization due to high redox potential, leading to electrolyte decomposition and restricted choices for nonaqueous solvents with high decomposition potential.

Innovation Solution

Amorphization of olivine-type phosphate compounds by replacing part or all of phosphorus with glass former elements of lower electronegativity, such as boron, silicon, or tin, to decrease redox potential, allowing for increased lithium extraction and higher capacity without excessive electrolyte decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If olivine-type phosphate compound (LiMnPO4) is used as positive electrode active material, then theoretical capacity is high and cost is reduced, but redox potential is excessively high causing electrolyte decomposition

Engineering Contradiction:
ImprovecapacityVSAvoidelectrolyte decomposition
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition parameters of the olivine-type phosphate compound. Specifically, it replaces part of the phosphorus (P) with elements having lower electronegativity (such as B, Si, Ge, Sn, Pb) and adjusts the stoichiometric ratios in the formula LixA[PaM1-a]yOz. This compositional parameter adjustment effectively lowers the redox potential from the excessively high level of pure LiMnPO4 to a range that prevents electrolyte decomposition while maintaining high capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining olivine-type phosphate compounds with elements of lower electronegativity. The resulting material LixA[PaM1-a]yOz is a composite structure where P is partially replaced by other elements (B, Si, Ge, Sn, Pb), forming a new composite positive electrode active material that exhibits both high capacity and compatible redox potential with the electrolyte.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If potential of positive electrode is increased to utilize intrinsic capacity of olivine-type phosphate compound, then capacity is improved, but decomposition of electrolyte occurs excessively

Engineering Contradiction:
Improvecapacity utilizationVSAvoidelectrolyte decomposition
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent resolves this contradiction by changing the electrochemical parameter (redox potential) through compositional modification. By adjusting the element substitution ratio (parameter a in [PaM1-a]yOz) and the overall stoichiometry (x, y, z values), the redox potential is tuned to an optimal range that enables high capacity utilization without exceeding the electrolyte's decomposition potential.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If general electrolyte with carbonate-based solvent is used, then battery configuration is simple, but flexibility of selection of electrolyte composition is low due to limited nonaqueous solvents

Engineering Contradiction:
Improvebattery configuration simplicityVSAvoidelectrolyte composition flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent expands electrolyte composition flexibility by changing the electrochemical window parameter (decomposition potential) through the use of amorphous positive electrode active material with lowered redox potential. This enables the battery to accommodate a broader range of nonaqueous solvents including those with lower decomposition potentials (such as cyclic carbonates and chain carbonates) that were previously unusable with high-potential olivine-type phosphate compounds.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the use of lithium secondary batteries with improved charge and discharge characteristics, achieving higher capacity and flexibility in electrolyte composition, suitable for applications like vehicle power sources.

Implementation Method 1

A lithium secondary battery (typically, a lithium ion battery) is charged or discharged in such a manner that lithium ions migrate between a positive electrode and a negative electrode

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

lithium ions migrate between a positive electrode and a negative electrode

Methodology Applied
Scientific EffectIon migration: Diffusion

Data Source

PatentUS8974963B2Lithium secondary battery
Publication Date: 2015.03.10 TOYOTA JIDOSHA KK
  • US8974963B2 patent drawing
  • US8974963B2 patent drawing
  • US8974963B2 patent drawing

AI summary

A lithium secondary battery includes: a positive electrode that contains a positive electrode active material; a negative electrode; and a nonaqueous electrolyte. The positive electrode active material is amorphous and is expressed by LixA[PaM1-a]yOz where, in the formula, A is Mn or Ni; M is a glass former element having an electronegativity lower than P; and x, y, a and z respectively satisfy 1<x≦2.5, 0<y≦3, 0≦a<1 and z=(x+(valence of A)+(valence of P)×a×y+(valence of M)×(1−a)×y)/2.