Amorphous Metal Oxide Matrix for FeF3 Battery Cathode

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Solution Overview

Problem

Non-aqueous secondary batteries with conventional positive electrode active substances like iron fluoride (FeF3) face issues with rate and cycle characteristics due to aggregation of metal compounds during charge and discharge, leading to unstable charge/discharge operations and low energy density.

Innovation Solution

A positive electrode active substance is developed by combining a metal or metal compound that undergoes conversion reactions with an amorphous metal oxide, such as V2O5, which minimizes aggregation and reduces overvoltage, thereby improving cycle and rate characteristics. This combination includes metals like Fe and amorphous metal oxides like V2O5, along with alkali metal salts to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If iron fluoride (FeF3) is used as positive electrode active substance, then theoretical capacitance is high (712 mAh/g), but polarization is large and rate characteristics are poor

Engineering Contradiction:
Improvetheoretical capacitanceVSAvoidrate characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite material consisting of FeF3 particles dispersed in an amorphous metal oxide matrix (such as V2O5, MoO3, MnO2, TiO2, or NiO). This composite structure combines the high capacitance of FeF3 with the aggregation-preventing properties of the amorphous metal oxide, resolving the contradiction between high theoretical capacitance and poor rate characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical state of the metal oxide from crystalline to amorphous form. This parameter change is crucial because the amorphous structure prevents aggregation of metal compounds during charge-discharge cycles, thereby improving rate characteristics while maintaining high capacitance.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If conversion positive electrode is optimized by keeping crystalline V2O5 amount low (several wt %), then charge/discharge stability improves, but irreversible capacitance and overvoltage remain large

Engineering Contradiction:
Improvecharge/discharge stabilityVSAvoidirreversible capacitance and overvoltage
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent changes the phase state of V2O5 from crystalline to amorphous. This parameter change fundamentally alters the material's properties: the amorphous structure prevents aggregation of metal compounds, reduces irreversible capacitance, and lowers overvoltage during charge, while maintaining charge/discharge stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite where FeF3 is dispersed in an amorphous metal oxide matrix. This composite structure allows the amorphous metal oxide to minimize aggregation and reduce overvoltage, while the FeF3 provides high capacitance, thus resolving both stability and energy loss issues.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If metal compounds are allowed to aggregate to increase crystallinity, then electrode state returns are improved, but cycle characteristics and rate characteristics remain low

Engineering Contradiction:
Improveelectrode state returnVSAvoidcycle characteristics
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent inverts the conventional approach by preventing aggregation through the amorphous structure. The amorphous metal oxide matrix restrains metal compound aggregation, allowing the electrode to return to its original state after each cycle, thereby improving both cycle characteristics and rate characteristics simultaneously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves the cycle and rate characteristics of non-aqueous secondary batteries by reducing irreversible capacitance and overvoltage, maintaining high energy density even after repeated charge/discharge cycles, and stabilizing voltage during discharge.

Implementation Method 1

the metal compounds derived from the electrodes are aggregated to increase the crystallinity and do not return to the original electrode state

Methodology Applied
Scientific EffectAggregation: Coagulation

Implementation Method 2

a metal or metal compound including the metal element M1 exhibiting a conversion reaction and/or a reverse conversion reaction

Methodology Applied
Scientific EffectConversion reaction: Redox Reactions

Data Source

PatentUS11355752B2Positive electrode active substance for non-aqueous secondary battery and non-aqueous secondary battery including the same
Publication Date: 2022.06.07 MURATA MFG CO LTD
  • US11355752B2 patent drawing
  • US11355752B2 patent drawing
  • US11355752B2 patent drawing

AI summary

A positive electrode active substance for the non-aqueous secondary battery is provided. The positive electrode active substance includes a metal or a metal compound including the metal element M1 exhibiting a conversion reaction and/or a reverse conversion reaction, and an amorphous metal oxide of the metal element M2. M2 includes at least one metal element selected from the group consisting of V, Cr, Mo, Mn, Ti, and Ni.