Amorphous Molecular Material Synthesis via Segmented Precursor

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Solution Overview

Problem

Conventional methods for synthesizing fluorescent amorphous carbon molecules are complex and inefficient, requiring improvements in synthesis time, efficiency, and economic feasibility, as well as broader applications through various molding and patterning methods.

Innovation Solution

An amorphous molecular material with stilbene and benzyl group substituents bonded on both sides, synthesized using an aqueous sulfuric acid solution and heat treatment at 150-200°C for 5-24 hours, exhibiting improved fluorescent properties and a refractive index of 1.66-1.71, suitable for low-temperature processing and nano imprinting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used to synthesize fluorescent amorphous carbon molecules, then the molecules can be produced, but the synthesis process is complex and inefficient with long total synthesis time

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidtotal synthesis time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The synthesis process is divided into distinct stages: first forming a precursor molecule with specific functional groups, then converting it to the final fluorescent amorphous carbon molecule through controlled reactions. This segmentation allows optimization of each stage independently, reducing overall synthesis time and improving efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs preliminary formation of precursor molecules containing pre-arranged functional groups (such as hydroxyl groups at specific positions) that are ready for subsequent conversion. This preliminary action eliminates the need for multiple intermediate synthesis steps, directly reducing total synthesis time while maintaining high efficiency.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If conventional synthesis methods are used, then fluorescent amorphous carbon molecules can be produced, but the process is economically unfavorable

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoideconomic feasibility
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent optimizes reaction parameters including temperature ranges (150-200°C), reaction times (5-24 hours), and catalyst selection to achieve high yields of fluorescent amorphous carbon molecules. These parameter optimizations reduce material waste, energy consumption, and processing costs, making the synthesis economically favorable while maintaining high efficiency.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the amorphous molecular material is to be used for molding and patterning applications, then versatile applications are enabled, but additional processing steps are required

Engineering Contradiction:
Improveapplication rangeVSAvoidprocessing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces specific local structural features into the amorphous molecular material, such as benzyl group substituents at particular positions and controlled double bond configurations. These local quality enhancements provide specific functional properties (fluorescence, refractive index, moldability) that enable versatile applications including optical coatings and nano-imprinting, while the amorphous structure itself simplifies processing compared to crystalline materials.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material achieves a quantum yield of 61-73% fluorescence, high refractive index, and a glass transition temperature of about 30°C, enabling efficient synthesis and versatile applications such as optical coatings and patterning.

Implementation Method 1

an aqueous sulfuric acid solution is added to a benzyl alcohol precursor to form a mixture. And then, a heatup process is performed against the mixture to form an amorphous material

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

a heatup process is performed against the mixture to form an amorphous material being composed of stilbene and a benzyl group substituents bonded on both sides of stilbene. the heatup process against the mixture is performed at a temperature of 150 to 200° C.

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

the amorphous molecular material may have a maximum fluorescent property when light having a wavelength of 420 is irradiated

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 4

Fluorescent amorphous carbon molecules may have optically transparent properties and fluorescent properties capable of emitting light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS10696612B2Amorphous molecular material and synthesis method therefor
Publication Date: 2020.06.30 KOREA UNIV RES & BUSINESS FOUND
  • US10696612B2 patent drawing
  • US10696612B2 patent drawing
  • US10696612B2 patent drawing

AI summary

An amorphous molecular material having stilbene and benzyl group substituents at both side of stilbene has fluorescent characteristics.