Amorphous Nitride Barrier for Boron Diffusion in Semiconductor Memory

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In three-dimensional semiconductor memory devices, the diffusion of boron from tungsten or molybdenum electrode layers into insulating layers during heat treatment can deteriorate the characteristics of the insulating layers, leading to increased electron leakage and difficulties in achieving desired threshold changes during erasing operations.

Innovation Solution

A semiconductor device structure is implemented with a metal layer containing boron, a semiconductor film, a charge storage film, and a nitride film stack, where the nitride film includes amorphous and titanium nitride layers to inhibit boron diffusion and enhance adhesion, thereby preventing boron from reaching the insulating layers and maintaining the integrity of the block dielectric film.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tungsten or molybdenum electrode layers containing boron are used in three-dimensional memory devices, then the electrode material properties are improved, but boron diffuses into the insulating layer during heat treatment causing deterioration of insulating layer characteristics

Engineering Contradiction:
Improveelectrode material propertiesVSAvoidboron diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A nitride film is introduced as an intermediary barrier layer between the metal electrode layer containing boron and the insulating layer. This nitride film prevents boron from diffusing into the insulating layer during heat treatment, while still allowing the electrode to function properly. The intermediary layer thus resolves the contradiction by blocking the harmful boron diffusion path without compromising electrode performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interface structure between the metal electrode layer and insulating layer is segmented into multiple distinct layers: the metal layer, an intermediate nitride film layer, and the insulating layer. This segmentation creates a controlled transition zone that prevents direct contact and boron diffusion between the metal and insulating layers, while maintaining the functional integrity of each layer.

Inventive Principle:
Principle #1Segmentation

2Reliability

If heat treatment is applied to the metal layer containing boron, then the electrode characteristics are enhanced, but boron diffusion to the insulating layer increases causing deterioration

Engineering Contradiction:
Improveelectrode characteristicsVSAvoidinsulating layer quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The nitride film serves as a thermal barrier and boron diffusion barrier during heat treatment processes. It allows the metal electrode layer to undergo heat treatment for characteristic enhancement while preventing boron from migrating into the insulating layer, thus maintaining insulating layer quality even under thermal processing conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The nitride film is formed in advance before heat treatment of the metal layer. This preliminary action creates a protective barrier that remains in place during subsequent heat treatment processes, preventing boron diffusion issues that would otherwise occur during the necessary thermal processing for electrode characterization.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a simple interface structure between metal layer and insulating layer is used, then device complexity is reduced, but boron diffusion cannot be effectively prevented

Engineering Contradiction:
Improveinterface structureVSAvoidboron diffusion prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The interface structure is segmented into three distinct layers (metal layer, nitride film, insulating layer) rather than a simple two-layer structure. This segmentation, while adding one additional layer, creates a highly effective boron diffusion barrier with minimal impact on overall device complexity, as the nitride film can be formed using standard semiconductor fabrication processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of an amorphous nitride film between the metal layer and the block dielectric film effectively suppresses boron diffusion, maintaining the quality of the insulating layers and ensuring a desired threshold variation in memory cells, thus improving the memory device's performance and reliability.

Implementation Method 1

a nitride film which includes a first titanium nitride film which is in contact with the first dielectric film, a second titanium nitride film which is in contact with the metal layer, and an amorphous nitride film which is provided between the first titanium nitride film and the second titanium nitride film

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS9406694B1Semiconductor device and method for manufacturing the same
Publication Date: 2016.08.02 KIOXIA CORP
  • US9406694B1 patent drawing
  • US9406694B1 patent drawing
  • US9406694B1 patent drawing

AI summary

According to one embodiment, a semiconductor device includes a metal layer containing boron, a semiconductor film extending in a direction intersecting with a direction in which the metal layer extends, a charge storage film provided between the semiconductor film and the metal layer, a first dielectric film provided between the charge storage film and the metal layer, and a nitride film provided between the first dielectric film and the metal layer. The nitride film includes a first titanium nitride film provided in contact with the first dielectric film, a second titanium nitride film provided in contact with the metal layer, and an amorphous nitride film provided between the first titanium nitride film and the second titanium nitride film.