Amorphous Noble Metal-Crystalline Semiconductor Nanoparticles for Photocatalysis

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Solution Overview

Problem

The precise control over phases of metal-semiconductor heterostructures is challenging due to the metastable nature of noble metal nanomaterials, hindering the understanding of structure-property relationships and phase-dependent applications, and existing photocatalytic methods for synthesizing imines are inefficient and difficult to scale up due to high temperatures and catalyst separation issues.

Innovation Solution

A method for synthesizing amorphous noble metal-crystalline semiconductor heterophase nanoparticles with an amorphous noble metal core and crystalline semiconductor shell is developed, using a seeded growth approach with specific precursors and solvents to maintain the amorphous nature of the metal core while forming a crystalline shell, and applying these nanoparticles as photocatalysts for efficient imine production under mild conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional photocatalytic methods are used for imine synthesis, then high temperatures and pressure are required to drive the reaction, but this increases energy consumption and makes the process dangerous and expensive

Engineering Contradiction:
Improveenergy consumptionVSAvoidprocess safety and cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The invention changes the temperature and pressure parameters from conventional high-temperature/high-pressure conditions to mild room temperature and atmospheric pressure conditions by using photocatalysis with amorphous noble metal nanoparticles, thereby reducing energy consumption while maintaining reaction efficiency and safety

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical/thermal activation system (heating and pressurization) with a photonic activation system (light irradiation), where photons provide the activation energy for the photocatalytic reaction instead of thermal energy, eliminating the need for high temperatures and pressure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If homogeneous photocatalysts are used for high-selectivity imine synthesis, then selectivity is improved, but catalyst separation becomes difficult and recycling is prevented

Engineering Contradiction:
Improveproduct selectivityVSAvoidcatalyst separation and recycling
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention applies local quality by creating heterogeneous photocatalysts with spatially distinct phases - the amorphous noble metal nanoparticles are dispersed on a solid support matrix, providing localized catalytic sites with high selectivity while maintaining easy separability through filtration or centrifugation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses composite materials by combining amorphous noble metal nanoparticles with a solid support matrix to create heterogeneous photocatalysts that integrate the high selectivity of homogeneous catalysts with the ease of separation of heterogeneous catalysts, enabling both high product selectivity and catalyst recyclability

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If noble metal nanomaterials are grown with semiconductor components, then the heterostructure formation is achieved, but the metastable amorphous phase transforms into thermodynamically stable crystalline phase

Engineering Contradiction:
Improvephase stabilityVSAvoidphase control during growth
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention applies preliminary action by pre-forming the amorphous noble metal nanoparticles before the semiconductor growth process, and by preparing the system with specific ligands and surfactants that stabilize the amorphous phase during the subsequent semiconductor deposition, preventing phase transformation throughout the growth process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the growth parameters (temperature, time, precursor ratios, and atmosphere) to conditions that favor amorphous phase stabilization during semiconductor growth, deviating from conventional parameters that would promote crystallization, thereby maintaining phase control throughout the heterostructure formation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enables the production of high-value imines and clean energy with superior catalytic activity and stability, overcoming the limitations of traditional methods by maintaining the amorphous metal phase and achieving efficient solar energy conversion and catalyst recyclability.

Implementation Method 1

the photoelectrons generated by CdS could be trapped by Pt nanoparticles, which enabled the efficient water reduction reaction at Pt sites

Methodology Applied
Scientific EffectPhotocatalysis: Catalysis

Implementation Method 2

the photoelectrons generated by CdS could be trapped by Pt nanoparticles

Methodology Applied
Scientific EffectElectron transfer:

Implementation Method 3

the phase transformation of face-centered cubic (fcc) Pd nanomaterials into amorphous Pd has been achieved

Methodology Applied
Scientific EffectPhase transformation: Phase Change

Implementation Method 4

A method for synthesizing amorphous noble metal-crystalline semiconductor heterophase nanoparticles with an amorphous noble metal core and crystalline semiconductor shell is developed, using a seeded growth approach

Methodology Applied
Scientific EffectSeeded growth: Nucleation

Data Source

PatentUS20240308955A1Method for synthesizing amorphous noble metal-crystalline seminconductor/metal heterophase nanoparticles
Publication Date: 2024.09.19 CITY UNIVERSITY OF HONG KONG
  • US20240308955A1 patent drawing
  • US20240308955A1 patent drawing
  • US20240308955A1 patent drawing

AI summary

A robust and general method is provided to synthesize noble metal-based amorphous-crystalline heterophase nanoparticles, each having an amorphous noble metal core and a crystalline semiconductor/metal shell or a Janus structure with an amorphous noble metal domain and a crystalline metal domain attached side by side with the amorphous noble metal domain (i.e., snowman-like structure). The as-synthesized heterophase nanoparticles not only exhibit superior activities in diverse catalytic reactions but also show unexpected high stability, which could be used as ideal templates for the seeded growth of other nanostructures, thus show tremendous potential in different applications including electrocatalysis and photocatalysis. With efficiently separated photo-induced electron and photo-induced holes, superior catalytic performance of amorphous nanomaterials, efficient solar energy conversion ability of crystalline semiconductors, as well as the synergistic effect between them, the controlled construction of amorphous noble metal-crystalline semiconductor heterostructures can be a promising route to development of high-performance catalysts towards photocatalytic reactions.