Amorphous Oxide Film Threshold Voltage Stability

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Solution Overview

Problem

The TANOS structure in flash memory semiconductor devices has low reliability due to changes in threshold voltage, affecting data writing and deletion operations.

Innovation Solution

A method of manufacturing semiconductor devices involves forming an amorphous first oxide film with aluminum, yttrium, or lanthanum, and modifying it to include a second element like hafnium, maintaining a lower concentration of the second element to prevent crystallization and threshold voltage changes, even at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional oxide film structure is used in flash memory, then the device can be manufactured with standard processes, but the threshold voltage changes and reliability is low

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies composite materials by creating a multi-layer oxide film structure consisting of a first oxide film (Al2O3, Y2O3, or La2O3) and a second oxide film (HfO2, ZrO2, TiO2, Nb2O5, Ta2O5, SrO, or SiO2). This composite structure combines the beneficial properties of different oxides to achieve stable threshold voltage while maintaining manufacturability through established semiconductor fabrication processes

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by doping the second oxide film with specific elements (Al, Y, or La) at controlled concentrations (0.1-10 at%). This localized modification of composition within the oxide film structure enables precise control of electrical properties and threshold voltage stability without affecting the entire device structure

Inventive Principle:
Principle #3Local quality

2Reliability

If the oxide film is doped with higher concentration of second element to prevent crystallization, then threshold voltage stability improves, but the film may become too complex to manufacture

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidfilm composition control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by precisely controlling the concentration of the second element in the oxide film within the range of 0.1-10 at%. This parameter optimization prevents crystallization and ensures threshold voltage stability while keeping the manufacturing process within achievable precision limits for standard semiconductor fabrication equipment

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures the semiconductor device's threshold voltage remains stable, enhancing the reliability of charge-trap type flash memory operations by maintaining the amorphous state of the Hf-doped Al2O3 film during thermal treatment.

Implementation Method 1

forming an amorphous first oxide film including a first element on a substrate

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

modifying the first oxide film to an amorphous second oxide film including the first element and a second element different from the first element by adding the second element to the first oxide film

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS9082747B2Method, apparatus, and non-transitory computer readable recording medium for manufacturing a semiconductor device with an amorphous oxide film
Publication Date: 2015.07.14 KOKUSAI DENKI KK
  • US9082747B2 patent drawing
  • US9082747B2 patent drawing
  • US9082747B2 patent drawing

AI summary

Provided are a semiconductor device manufacturing method by which a semiconductor device in which a threshold voltage is suppressed from changing can be manufactured, a substrate processing method and apparatus, a non-transitory computer-readable recording medium, and the semiconductor device. The semiconductor device manufacturing method includes forming an amorphous first oxide film including a first element on a substrate, and modifying the first oxide film to an amorphous second oxide film including the first element and a second element different from the first element by adding the second element to the first oxide film. The first element includes at least one element selected from a group consisting of aluminum, yttrium and lanthanum. A concentration of the second element in the second oxide film is controlled to be lower than that of the first element in the second oxide film.