Amorphous Oxide TFT with Segmented Oxygen-Gradient Semiconductor

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Solution Overview

Problem

Amorphous silicon TFTs have low mobility and poor stability, making them unsuitable for large-area AMOLED displays, while polysilicon TFTs require high-temperature processes or have poor uniformity, and amorphous oxide TFTs face issues with threshold voltage and parasitic resistance, limiting their current driving capacity.

Innovation Solution

An amorphous oxide thin film transistor with a semiconductor active layer comprising a channel layer with a higher oxygen content than the ohmic contact layer, where the channel layer contacts the gate insulating layer and the ohmic contact layer has two separated regions contacting the source and drain electrodes, formed using sputtering in oxygen-contained and non-oxygen atmospheres respectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If amorphous oxide is used to form the semiconductor channel with low carrier concentration and high resistance, then the threshold voltage control is improved, but the parasitic resistance of source and drain electrodes is increased, reducing current driving capacity

Engineering Contradiction:
Improvethreshold voltage controlVSAvoidparasitic resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The semiconductor active layer is segmented into two distinct layers: a channel layer with high oxygen content for threshold voltage control, and an ohmic contact layer with low oxygen content for reducing parasitic resistance. This segmentation allows each layer to optimize its function independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the semiconductor active layer have different oxygen contents tailored to their specific functions: the channel layer has high oxygen content (30-70 at%) for electrical stability and threshold voltage control, while the ohmic contact layer has low oxygen content (0-10 at%) for low resistance contact with electrodes.

Inventive Principle:
Principle #3Local quality

2Reliability

If amorphous oxide TFTs are used for large-area AMOLED displays, then high carrier mobility and excellent uniformity are achieved, but threshold voltage instability and parasitic resistance issues limit current driving capacity

Engineering Contradiction:
ImproveuniformityVSAvoidparasitic resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The semiconductor active layer is divided into channel layer and ohmic contact layer with distinct oxygen contents, allowing the channel layer to maintain excellent uniformity while the ohmic contact layer minimizes parasitic resistance at electrode interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The oxygen content parameter is changed spatially within the semiconductor active layer: high oxygen content (30-70 at%) in the channel layer for stability and uniformity, and low oxygen content (0-10 at%) in the ohmic contact layer for low resistance, thus resolving the contradiction between uniformity and parasitic resistance.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single-layer semiconductor active layer is used, then the structure is simple, but both threshold voltage control and parasitic resistance reduction cannot be optimized simultaneously

Engineering Contradiction:
ImprovestructureVSAvoidthreshold voltage control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The semiconductor active layer is segmented into two functional layers with different oxygen contents, enabling simultaneous optimization of threshold voltage control and parasitic resistance reduction while maintaining relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The semiconductor active layer is formed as a composite structure with two layers having different oxygen compositions, allowing each layer to contribute its optimal properties: the channel layer provides threshold voltage control while the ohmic contact layer provides low resistance contact.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the current driving capacity by reducing parasitic resistance and enhancing stability, allowing for effective use in large-area AMOLED displays with improved uniformity and threshold voltage control.

Implementation Method 1

formed using sputtering in oxygen-contained and non-oxygen atmospheres respectively

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS9608127B2Amorphous oxide thin film transistor, method for manufacturing the same, and display panel
Publication Date: 2017.03.28 BOE TECHNOLOGY GROUP CO LTD
  • US9608127B2 patent drawing
  • US9608127B2 patent drawing
  • US9608127B2 patent drawing

AI summary

Embodiments of the disclosed technology provide an amorphous oxide thin film transistor (TFT), a method for preparing an amorphous oxide TFT, and a display panel. The amorphous oxide thin film transistor includes: a gate electrode, a gate insulating layer, a semiconductor active layer, a source electrode and a drain electrode. The semiconductor active layer comprises a channel layer and an ohmic contact layer, and the channel layer has a greater content of oxygen than the ohmic contact layer; the channel layer contacts the gate insulating layer, and the ohmic contact layer comprises two separated ohmic contact regions, one of which contacts the source electrode and the other of which contacts the drain electrode.