Amorphous Prasugrel Solubility and Oxidative Stability

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Solution Overview

Problem

Prasugrel, an orally administered platelet aggregation inhibitor, has limited solubility and is prone to oxidative degradation, which restricts its bioavailability and stability, especially when processed into pharmaceutical compositions.

Innovation Solution

Transforming prasugrel into a non-crystalline form, either as an amorphous solid or solid dispersion with a hydrophilic polymer, stabilizes the metastable state and enhances solubility and stability, allowing for improved bioavailability and processing into pharmaceutical compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If prasugrel is micronized to increase solubility, then solubility is improved, but oxidative degradation increases due to increased surface area

Engineering Contradiction:
ImprovesolubilityVSAvoidoxidative degradation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state parameter of prasugrel from crystalline to non-crystalline (amorphous) form. This parameter change increases solubility while the non-crystalline structure provides better protection against oxidative degradation compared to micronized crystalline forms, resolving the contradiction between solubility improvement and degradation increase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system by combining prasugrel with hydrophilic polymers to form solid dispersions. This composite approach enhances solubility through the hydrophilic polymer matrix while the polymer coating protects the active substance from oxidative degradation, simultaneously addressing both improvements.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If prasugrel is processed into pharmaceutical compositions, then bioavailability is improved, but chemical stability decreases

Engineering Contradiction:
ImprovebioavailabilityVSAvoidchemical stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the physical state of prasugrel from crystalline to non-crystalline form, which improves bioavailability while maintaining chemical stability. The non-crystalline structure has higher solubility and faster dissolution rates without the oxidative degradation issues that plague micronized crystalline forms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces hydrophilic polymers as intermediary substances that form solid dispersions with prasugrel. These polymers act as protectors that enhance bioavailability through improved solubility and dissolution while simultaneously protecting the active substance from chemical degradation during processing and storage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If crystalline prasugrel is used, then manufacturing is simpler, but solubility is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsolubility
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent changes the physical state parameter from crystalline to non-crystalline form. This transformation significantly improves solubility while the manufacturing process remains relatively simple through techniques like spray drying, freeze drying, or co-extrusion methods that can be integrated into existing pharmaceutical manufacturing lines.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition techniques to transform crystalline prasugrel into non-crystalline form. Methods include rapid cooling from melt, spray drying, freeze drying, or extrusion processes that induce amorphization. These phase transition approaches improve solubility while maintaining manufacturing feasibility through established industrial techniques.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The non-crystalline form of prasugrel significantly increases solubility and bioavailability, stabilizes the active substance against oxidative degradation, and improves the processing and shelf life of pharmaceutical compositions.

Implementation Method 1

Prasugrel in non-crystalline form... significantly increases solubility and bioavailability

Methodology Applied
Scientific EffectAmorphous form solubility enhancement:

Implementation Method 2

stabilizes the active substance against oxidative degradation

Methodology Applied
Scientific EffectOxidative degradation resistance: Oxidation

Data Source

PatentUS9403842B2Prasugrel in non-crystalline form and pharmaceutical composition thereof
Publication Date: 2016.08.02 RATIOPHARM GMBH
  • US9403842B2 patent drawing
  • US9403842B2 patent drawing
  • US9403842B2 patent drawing

AI summary

The present invention relates to prasugrel or a pharmaceutically compatible salt thereof, compositions that contain this active substance and pharmaceutical compositions that contain this active substance or a composition containing this active substance. The present invention further relates to methods for producing the novel compositions.