Amorphous REE Optical Elements for LED Color Rendering

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Solution Overview

Problem

LED lighting systems face challenges in achieving high color-rendering index (CRI) due to warm white light being under-saturated or over-saturated with certain colors in the visible spectrum, particularly when using a combination of LEDs and phosphors, which affects the accuracy of color reproduction.

Innovation Solution

Incorporating a polymer matrix with rare-earth element (REE) compounds in a non-crystalline or amorphous form within optical elements, such as coatings or lenses, to act as notch filters, specifically attenuating certain wavelengths of light and improving the CRI by introducing spectral notching between 520 nm and 605 nm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a combination of LEDs and phosphors is used to generate white light, then energy efficiency and durability are improved, but color-rendering index deteriorates due to under-saturation or over-saturation of certain colors

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcolor-rendering index
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by transforming the crystalline REE compounds into amorphous form through thermal processing. This phase change modifies the optical properties of the REE compounds, enabling them to function as notch filters that selectively attenuate specific wavelength ranges. The amorphous form provides broader and more controllable spectral attenuation compared to crystalline forms, allowing precise adjustment of color saturation levels across different regions of the visible spectrum.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by incorporating REE compounds with specific absorption characteristics into particular wavelength regions. Different REE compounds (neodymium, erbium, holmium, praseodymium, thulium) are selected and positioned to target specific spectral regions, creating localized spectral notches that selectively adjust color saturation in specific bands while leaving other regions unaffected. This enables independent optimization of different color channels.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If optical elements are added to LED lamps to compensate for light blocking, then color reproduction is improved, but device complexity increases

Engineering Contradiction:
Improvecolor reproductionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single optical element by integrating REE compound-based notch filtering with the LED package structure. The optical element simultaneously performs light guidance, color rendering optimization through spectral notching, and structural protection. This consolidation eliminates the need for separate filtering components while achieving superior color reproduction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical element incorporating amorphous REE compounds serves multiple functions: it acts as a structural component of the LED package, provides spectral filtering to improve color rendering, and maintains optical transparency in non-absorption regions. The single element performs what would traditionally require multiple separate components, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of REE compounds in non-crystalline form within optical elements enhances the CRI of LED lighting systems, achieving values of at least 84, 89, or 91 by selectively attenuating specific wavelengths, thereby improving color accuracy and reproduction.

Implementation Method 1

The at least one REE compound with non-crystalline or amorphous content provides spectral notching that attenuates a portion of the wavelength distribution of light emitted from the one or more LEDs

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS9243777B2Rare earth optical elements for LED lamp
Publication Date: 2016.01.26 PROSPERINA VENTURES LLC
  • US9243777B2 patent drawing
  • US9243777B2 patent drawing
  • US9243777B2 patent drawing

AI summary

The present disclosure relates to optical elements and coatings comprising rare-earth element (REE) compounds for light wavelength attenuation of light emitting diode (LED) elements and lamps. More particularly, the present disclosure relates to LED elements and lamps comprising wavelength attenuating elements comprising REE compounds having at least a portion of non-crystalline, non-hydrate form, methods of preparing such elements, and LED elements, LED arrays, LED packages, optical elements, lamps and systems made with same.