Amorphous Shape-Memory Polymers with End-Capped Urethane Cross-Linking

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Solution Overview

Problem

Current shape-memory polymers (SMPs) face limitations in processability and resistance to solvents and temperature, restricting their applications due to physical or chemical cross-linking methods, which hinder their use in various processing techniques and biomedical applications.

Innovation Solution

Development of amorphous precursor polymers with cross-linkable end-capping urethane- and/or urea units, allowing for chemical cross-linking without reactive diluents, enabling improved processability and tunability, and providing shape-memory characteristics in cross-linked polymers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical cross-linking is used to create shape-memory polymers, then solvent resistance is improved, but processability deteriorates

Engineering Contradiction:
Improvesolvent resistanceVSAvoidprocessability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the cross-linking process into two distinct stages: first physical cross-linking to establish solvent resistance and basic shape-memory properties, then chemical cross-linking of end-capping units to enhance processability. This segmentation allows each cross-linking mechanism to fulfill different functional requirements without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary physical cross-linking before chemical cross-linking to establish the fundamental shape-memory network. This preliminary action creates a stable base that enables subsequent chemical modification of end-capping units without disrupting the core cross-linked structure, thereby improving processability while maintaining solvent resistance.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If chemical cross-linking is used to create shape-memory polymers, then solvent resistance is improved, but processability deteriorates

Engineering Contradiction:
Improvesolvent resistanceVSAvoidprocessability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by restricting chemical cross-linking to only the end-capping units of the polymer chains, while the main polymer backbone remains physically cross-linked. This localized chemical modification provides enhanced processability at the chain ends without compromising the solvent resistance provided by the bulk physical cross-linked network.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite cross-linked structure combining physical cross-links in the polymer backbone with chemical cross-links at the end-capping units. This composite approach integrates the solvent resistance of physical cross-linking with the processability benefits of chemical cross-linking, achieving both properties simultaneously.

Inventive Principle:
Principle #40Composite materials

3Strength

If crystalline polymer backbone is used, then mechanical strength is improved, but shape-memory characteristics deteriorate

Engineering Contradiction:
Improvemechanical strengthVSAvoidshape-memory characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the structural parameter of the polymer backbone from crystalline to amorphous to enable shape-memory characteristics. This parameter change is compensated by enhancing the cross-linking density and utilizing the glass transition temperature of the amorphous phase as the shape-memory trigger, thereby maintaining mechanical integrity while achieving desired shape-memory properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the mechanical and degradation properties of SMPs, enabling broader processing options, including lithographic and melt-based techniques, while ensuring chemical and solvent resistance, thus expanding their application scope, especially in biomedical fields.

Implementation Method 1

With respect to chemical cross-linking, covalent bonds are formed between different polymer chains

Methodology Applied
Scientific EffectChemical cross-linking: Chemical Bonding

Implementation Method 2

The polymer backbone has an amorphous backbone having a crystallinity of about 0%

Methodology Applied
Scientific EffectGlass transition: Phase Change

Data Source

PatentUS20230167226A1Shape-memory polymers
Publication Date: 2023.06.01 UNIV GENT
  • US20230167226A1 patent drawing
  • US20230167226A1 patent drawing
  • US20230167226A1 patent drawing

AI summary

The present invention relates to shape-memory polymers, a method for providing said shape-memory polymers, uses and precursors thereof. More precisely, shape-memory polymers according to the present invention comprise end-capped urethane- and/or urea-based polymers having an amorphous backbone. Shape-memory polymers described herein provide for improved properties.