Ultra-thin Amorphous Silicon PV for Angle-Insensitive Colors

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Solution Overview

Problem

Conventional solar panels are aesthetically unappealing, heavy, and inefficient due to their thick semiconductor layers, limiting their integration into building designs and suffering from angle-dependent color shifts and performance degradation.

Innovation Solution

Development of dual-function photovoltaic devices with ultra-thin undoped amorphous silicon layers and organic charge transport layers, which generate electric current and produce filtered colors with minimal angle dependence, using a dielectric-metal-dielectric structure to achieve angle-insensitive and polarization-independent color generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional inorganic thin-film PV cells use doped regions to form internal electric field, then charge extraction efficiency is improved, but photoactive layer thickness must be increased to at least 40-50 nm per doped layer, leading to overall thickness of several hundred nanometers

Engineering Contradiction:
Improvecharge extraction efficiencyVSAvoidphotoactive layer thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent extracts and removes the doped regions from the photoactive layer, eliminating the need for thick doped layers while maintaining charge extraction through alternative mechanisms at the interfaces between the thin photoactive layer and charge transport layers

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs ultra-thin photoactive layers (few nanometers) instead of conventional thick layers, using thin-film technology to achieve both aesthetic flexibility and functional performance in a minimal thickness profile

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If thick semiconductor layers are used to absorb incident light, then light absorption efficiency is improved, but the panels become heavy and rigid with dull black appearance

Engineering Contradiction:
Improvelight absorption efficiencyVSAvoidpanel weight
Core Design Contradiction:
Use of energy by moving objectVSWeight of stationary object

Solution Approach 1:

The patent uses ultra-thin film structures (few nanometers) instead of thick semiconductor layers, dramatically reducing weight and enabling flexible, lightweight panels that maintain aesthetic appeal while preserving light absorption through optimized thin-film physics

Inventive Principle:
Principle #30Flexible shells and thin films

3Power

If conventional PV panels are made with thick photoactive layers, then power generation capability is improved, but aesthetic appeal and integration into building designs are compromised

Engineering Contradiction:
Improvepower generation capabilityVSAvoidaesthetic appearance
Core Design Contradiction:
PowerVSShape

Solution Approach 1:

The patent transforms rigid thick panels into flexible ultra-thin films that can be seamlessly integrated into building surfaces, maintaining power generation through enhanced light-trapping mechanisms in thin-film geometry

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the optical and structural parameters of the photoactive layer, transitioning from thick conventional structures to ultra-thin films with optimized refractive indices and light-management properties to maintain performance while improving aesthetics

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If color filters with nanostructures are used to generate colors, then color generation is achieved, but incident angle tolerance is compromised due to resonance shift

Engineering Contradiction:
Improvecolor generation capabilityVSAvoidincident angle tolerance
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent changes the operating parameters of the optical resonance by adjusting the photoactive layer thickness to ultra-thin dimensions, which stabilizes the resonance condition across a wide range of incident angles, maintaining color consistency from normal to oblique viewing angles

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The devices produce high-purity colors with minimal angle shift and polarization independence, enabling efficient electric power generation and seamless integration into architectural designs, with power conversion efficiency exceeding 2% and maintaining performance up to 60° angles.

Implementation Method 1

dual-function photovoltaic devices capable of generating electric current and transmissive or reflective filtered colors

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

configured to filter a portion of an electromagnetic spectrum in the photoactive layer to generate electric current and to generate a filtered output displaying minimal polarization dependence and minimal angle dependence

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS10580918B2Decorative dual-function photovoltaic devices generating angle insensitive transmissive or reflective colors
Publication Date: 2020.03.03 THE RGT UNIV OF MICHIGAN
  • US10580918B2 patent drawing
  • US10580918B2 patent drawing
  • US10580918B2 patent drawing

AI summary

The present disclosure provides dual-function photovoltaic (PV) devices that generate electric current and have a colored surface or colored appearance. The PV devices may be angle insensitive and polarization independent. Such a dual-function PV device may have an ultra-thin photoactive layer (e.g., comprising an undoped amorphous silicon) with a thickness of ? about 50 nm. The PV device is configured to filter (transmit or reflect) a portion of an electromagnetic spectrum, providing a controllable and tunable color appearance. Such nanometer a-Si/organic hybrid cells are designed to transmit or reflect angle insensitive colors, electrically powering up to 2% to 3% or higher by efficient absorbed photon to charge conversion. In certain variations, the present disclosure further provides decorative power generating panels creating angle insensitive transmissive or reflective colors.