Amorphous Vanadium Oxide Sulfide Cathode for Magnesium Ion Diffusion

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Solution Overview

Problem

Vanadium oxide (V2O5) based cathodes in magnesium batteries suffer from sluggish magnesium ion diffusion due to strong attraction between Mg2+ ions and oxygen, leading to low capacity and rate performance, and nanocrystalline V2O5 has low packing density and promotes electrolyte decomposition.

Innovation Solution

A composite cathode active material comprising a mechanically milled mixture of vanadium oxide and an inorganic sulfide compound, such as P2S5, forming an amorphous structure with embedded crystalline regions, which enhances magnesium ion diffusion and reduces attraction, allowing for higher energy density and improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If nanocrystalline V2O5 is used to improve magnesium ion diffusion, then ion diffusion is enhanced, but packing density decreases and electrolyte decomposition increases

Engineering Contradiction:
Improvemagnesium ion diffusion rateVSAvoidpacking density
Core Design Contradiction:
SpeedVSVolume of stationary object

Solution Approach 1:

The patent changes the crystalline structure parameter of V2O5 from nanocrystalline to amorphous form. This structural parameter change simultaneously improves magnesium ion diffusion kinetics while maintaining high packing density and reducing electrolyte decomposition, resolving the contradiction between ion diffusion rate and packing density

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cathode material comprising V2O5 combined with conductive additives and binding agents in specific ratios. This composite approach enhances the overall performance by improving ion diffusion pathways while maintaining structural integrity and high packing density, addressing both the diffusion rate and packing density concerns

Inventive Principle:
Principle #40Composite materials

2Power

If V2O5 is used as cathode material, then high voltage and energy density are achieved, but magnesium ion diffusion is sluggish due to strong Mg2+-O attraction

Engineering Contradiction:
Improveoperating voltageVSAvoidmagnesium ion diffusion rate
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The patent changes the structural parameter of V2O5 from crystalline to amorphous form, which modifies the local coordination environment and reduces the strength of Mg2+-O attraction. This parameter change maintains the high operating voltage characteristic of V2O5 while dramatically improving magnesium ion diffusion kinetics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The amorphous structure creates local structural variations and defects within the V2O5 matrix that provide favorable sites for magnesium ion insertion and extraction. These local quality changes reduce the energy barrier for ion diffusion while preserving the overall high voltage response of the material

Inventive Principle:
Principle #3Local quality

3Speed

If amorphous structure is used to improve ion diffusion, then diffusion kinetics are enhanced, but manufacturing precision and structural control become more difficult

Engineering Contradiction:
Improvemagnesium ion diffusion rateVSAvoidstructural control
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent employs preliminary mechanical milling treatment to amorphize the V2O5 particles before electrode fabrication. This preliminary structural modification simplifies subsequent processing steps and ensures consistent diffusion kinetics across the electrode, actually improving manufacturing reproducibility despite the amorphous structure

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The amorphous vanadium oxide-inorganic sulfide composite cathode achieves higher reversible redox activity and energy density, with improved magnesium ion diffusion and reduced electrolyte decomposition, enabling a magnesium battery with enhanced capacity and working potential.

Implementation Method 1

vanadium is capable of multiple redox reactions between V5+/V4+/V3+ and V metal

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

This attraction leads to sluggish magnesium ion diffusion and hinders further magnesiation

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS10553857B2Vanadium oxysulfide based cathode materials for rechargeable battery
Publication Date: 2020.02.04 TOYOTA JIDOSHA KK
  • US10553857B2 patent drawing
  • US10553857B2 patent drawing
  • US10553857B2 patent drawing

AI summary

A cathode active composite containing a nanoparticle composite of an amorphous matrix containing vanadium, oxygen and sulfur and crystalline regions of vanadium and oxygen embedded in the matrix is provided. Electrochemical cells and a reversible battery having a cathode containing the cathode active composite is also provided. In specific embodiments the battery is a magnesium battery.