Amorphous Vanadium Oxysulfide Cathode for Magnesium Ion Diffusion

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Solution Overview

Problem

Vanadium oxide (V2O5) based cathodes for magnesium batteries suffer from sluggish magnesium ion diffusion due to strong attraction between Mg2+ ions and oxygen, leading to low capacity and rate performance, and nanocrystalline V2O5 has low packing density and promotes electrolyte decomposition.

Innovation Solution

A composite cathode active material comprising amorphous vanadium oxide and an inorganic sulfide compound, such as P2S5, B2S3, SiS2, GeS2, or Al2S3, which allows for enhanced magnesium ion diffusion and increased energy density by reducing the strong attractive forces between magnesium ions and oxygen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If nanocrystalline V2O5 is used to improve magnesium ion diffusion, then ion diffusion is enhanced, but packing density decreases and volumetric energy density becomes unacceptable

Engineering Contradiction:
Improvemagnesium ion diffusion rateVSAvoidpacking density
Core Design Contradiction:
SpeedVSVolume of stationary object

Solution Approach 1:

The patent changes the crystalline structure parameter of V2O5 from nanocrystalline to amorphous form. This parameter change resolves the contradiction by providing both enhanced magnesium ion diffusion (due to disordered structure with more diffusion pathways) and high packing density (amorphous materials can achieve higher density than nanocrystalline forms), thereby achieving high volumetric energy density suitable for commercial applications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material by combining V2O5 with sulfur to form V2O5-S composite. This composite approach allows the material to benefit from both V2O5's high voltage and sulfur's ability to accommodate magnesium ions, while the amorphous structure of the composite provides high packing density and fast ion diffusion simultaneously

Inventive Principle:
Principle #40Composite materials

2Speed

If nanocrystalline V2O5 is used to enhance ion diffusion, then ion diffusion is improved, but electrolyte decomposition increases due to high surface area

Engineering Contradiction:
Improvemagnesium ion diffusion rateVSAvoidelectrolyte decomposition
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent changes the structural parameter from nanocrystalline to amorphous, which fundamentally alters the surface properties. The amorphous structure reduces the high surface area to volume ratio characteristic of nanocrystalline materials, thereby reducing electrolyte decomposition while maintaining fast ion diffusion through the disordered atomic structure that provides multiple diffusion pathways

Inventive Principle:
Principle #35Parameter changes

3Power

If V2O5 is used as cathode material, then high operating voltage is achieved, but magnesium ion diffusion is sluggish due to strong Mg2+-O attraction

Engineering Contradiction:
Improveoperating voltageVSAvoidmagnesium ion diffusion rate
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The patent introduces sulfur as an intermediary element in the V2O5-S composite. Sulfur acts as a mediator that weakens the strong electrostatic attraction between Mg2+ ions and oxygen atoms in V2O5, facilitating magnesium ion diffusion while allowing the system to maintain high operating voltage through the V5+/V4+/V3+ redox reactions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameter by incorporating sulfur into the V2O5 structure. This compositional change modifies the electronic structure and reduces the Mg2+-O attraction strength, enabling fast magnesium ion diffusion while preserving the high voltage characteristics of vanadium-based materials

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If conventional V2O5 is used, then material stability is maintained, but capacity and rate performance are low

Engineering Contradiction:
ImproveV5+ stabilityVSAvoidbattery capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent creates a V2O5-S composite material that combines the stability of V5+ in the vanadium oxide structure with the ion-accommodating capability of sulfur. This composite structure enables both high capacity (through multiple redox reactions and sulfur's ion storage) and fast rate performance (through reduced Mg2+-O attraction), while maintaining the compositional stability of the V5+ state

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The amorphous composite achieves higher reversible redox activity and energy density, with improved working potential and discharge capacity compared to conventional V2O5-based cathodes, making it suitable for high-energy magnesium batteries.

Implementation Method 1

vanadium is capable of multiple redox reactions between V5+/V4+/V3+ and V metal

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

This attraction leads to sluggish magnesium ion diffusion and hinders further magnesiation

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Data Source

PatentUS9711793B2Vanadium oxysulfide based cathode materials for rechargeable battery
Publication Date: 2017.07.18 TOYOTA JIDOSHA KK
  • US9711793B2 patent drawing
  • US9711793B2 patent drawing
  • US9711793B2 patent drawing

AI summary

A cathode active composite containing an amorphous composite of vanadium oxide and an inorganic sulfide is provided. In one embodiment the composite contains vanadium pentoxide and phosphorous pentasulfide. An elctrochemical cell and a reversible battery having a cathode containing the cathode active composite are also provided. In one embodiment the battery is a magnesium battery.