Amphiphilic Block Copolymer Monolayer Coating

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Solution Overview

Problem

Current surface modification technologies face challenges in achieving a universally applicable, highly controllable, and thin monolayer coating on various material surfaces, particularly due to limitations in anchoring and stability on both polar and non-polar surfaces.

Innovation Solution

An amphiphilic block copolymer comprising a polymeric hydrophilic domain, a hydrophobic domain, a catechol domain, and a crosslinking domain, where the catechol domain enables stable anchoring on polar surfaces through coordination and hydrogen bonding, the hydrophobic domain facilitates interaction with non-polar surfaces, and the crosslinking domain ensures stable intermolecular bonds, allowing for universal application and monolayer formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional coating technologies are used, then coating formation is achieved, but the coating thickness cannot be reduced to the smallest possible and substrate-contouring morphology is not achieved

Engineering Contradiction:
Improvecoating thicknessVSAvoidmonolayer control
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The coating compound is segmented into distinct functional blocks: a hydrophilic block for polar surface anchoring, a hydrophobic block for non-polar surface interaction, and a catechol block for stable bonding. This segmentation allows each block to perform its specific function optimally, achieving precise monolayer formation with minimal thickness while maintaining substrate-contouring morphology.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the coating compound have specialized local properties: the hydrophilic domain provides anchoring capability on polar surfaces, the hydrophobic domain interacts with non-polar surfaces, and the catechol domain provides stable covalent bonding. This local quality differentiation enables the coating to achieve precise control at the molecular level, forming thin monolayers with optimal morphology.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If universal coating approaches are developed, then application range is expanded, but anchoring stability on both polar and non-polar surfaces cannot be simultaneously achieved

Engineering Contradiction:
Improvesurface compatibilityVSAvoidanchoring stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The coating compound is designed with multi-functionality, incorporating hydrophilic, hydrophobic, and catechol domains within a single molecule. This universal design enables the coating to simultaneously anchor on both polar and non-polar surfaces while maintaining stable bonding, thus expanding application range without compromising anchoring stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coating compound functions as a composite material at the molecular level, combining different functional blocks (hydrophilic, hydrophobic, catechol) that each contribute specific properties. This composite structure allows the coating to adapt to various surface types while maintaining reliable anchoring through the synergistic action of all domains.

Inventive Principle:
Principle #40Composite materials

3Reliability

If coating stability is improved, then resistance to removal is enhanced, but coating thickness increases beyond the smallest possible

Engineering Contradiction:
Improvecoating stabilityVSAvoidcoating thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The coating compound is divided into functional segments that work together to provide stability without increasing thickness. The hydrophilic block anchors to polar surfaces, the hydrophobic block interacts with non-polar surfaces, and the catechol block forms stable covalent bonds. This segmentation allows maximum stability to be achieved within a thin monolayer structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coating achieves enhanced stability through changes in chemical parameters rather than physical thickness. The catechol domain provides covalent bonding capability, the hydrophilic and hydrophobic domains provide anchoring through specific interactions with surface types. This parameter-based approach to stability allows thin monolayer formation while maintaining high resistance to removal.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The amphiphilic block copolymer achieves stable and uniform monolayer coatings on diverse surfaces, including metals, metal oxides, and polymers, with enhanced resistance to removal by surfactant solutions and improved antifouling performance, maintaining stability under physiological conditions.

Implementation Method 1

the catechol domain enables stable anchoring on polar surfaces through coordination and hydrogen bonding

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 2

the catechol domain enables stable anchoring on polar surfaces through coordination and hydrogen bonding

Methodology Applied
Scientific EffectCoordination bonding:

Implementation Method 3

the hydrophobic domain facilitates interaction with non-polar surfaces

Methodology Applied
Scientific EffectHydrophobic interaction: Hydrophobe

Implementation Method 4

the crosslinking domain ensures stable intermolecular bonds

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentEP3478743B1Amphiphilic block copolymer and coating arrangement
Publication Date: 2022.04.20 FREE UNIV OF BERLIN
  • EP3478743B1 patent drawingFigure 1
  • EP3478743B1 patent drawingFigure 2a~3
  • EP3478743B1 patent drawingFigure 4~5

AI summary

The invention relates to an amphiphilic block copolymer comprising a first block consisting of a polymeric hydrophilic domain, wherein the polymeric hydrophilic domain consists of a polyglycerol; an optional second block consisting of a hydrophobic domain and a first linker domain, wherein the second block is covalently bound to the first block via the first linker domain, wherein the hydrophobic domain is chosen from the group consisting of aromatic residues having 3 to 20 carbon atoms, aliphatic residues having 3 to 20 carbon atoms, oligo(dimethylsiloxane), and poly(dimethylsiloxane); an optional third block consisting of a catechol domain and a second linker domain, wherein the third block is covalently bound to the first block via the second linker domain, wherein the catechol domain comprises at least one catechol residue; and a forth block consisting of a crosslinking domain and a third linker domain, wherein the forth block is covalently bound to the first block via the third linker domain, wherein the crosslinking domain comprises a reactive residue enabling a crosslinking between individual molecules of the amphiphilic block copolymer, wherein the reactive residue is at least one residue chosen from the group consisting of amines, thiols, allyls, vinyls, azides, alkynes, carboxyls, anhydrides, aldehydes, and benzophenone.