Amphiphilic Polymers for Engine Oil Friction Reduction

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Solution Overview

Problem

Current lubricants for internal combustion engines lack effective friction reduction and wear prevention, particularly in reducing friction between contacting parts and minimizing engine wear, which affects fuel economy and engine efficiency.

Innovation Solution

Development of amphiphilic polymers with specific structural units, such as (I) and (II), that can be incorporated into lubricating oil compositions to reduce friction and wear by forming friction-reducing additives, enhancing the lubricating properties of engine oils.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional lubricants are used in internal combustion engines, then basic lubrication is provided, but friction reduction and wear prevention are insufficient

Engineering Contradiction:
Improvewear preventionVSAvoidfriction
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies composite materials by combining hydrophobic and hydrophilic segments within a single polymer molecule to create an amphiphilic structure. This composite approach allows the polymer to interact with both oil and water phases in the lubrication system, forming effective friction-reducing films on metal surfaces that conventional single-phase lubricants cannot achieve

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by systematically varying the molecular weight, segment length ratios, and chemical composition of the polymer chains. By optimizing these parameters, the polymer achieves maximum friction reduction capability while maintaining stability in the lubricating oil composition

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If lubricant viscosity is lowered to reduce bulk fluid friction, then fuel economy improves, but lubrication film strength may be compromised

Engineering Contradiction:
Improvefuel economyVSAvoidlubrication film strength
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The patent utilizes flexible shells and thin films by forming molecular-level friction-reducing films on metal surfaces through the amphiphilic polymer. These thin films provide low-friction interfaces without requiring bulk viscosity reduction, thereby maintaining fuel economy benefits while ensuring adequate lubrication film strength at the contact surfaces

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentEP3851507B1Polymers and lubricating compositions containing polymers
Publication Date: 2023.01.18 INFINEUM INT LTD
  • EP3851507B1 patent drawing
  • EP3851507B1 patent drawing
  • EP3851507B1 patent drawing

AI summary

A polymer comprising units having the structure (I): wherein x is 2 or 3, wherein L is (CH2)y, where y is an integer from 1 to 10, or wherein L is CH(CH3)CH2S(CH2)z, where z is an integer from 1 to 5; wherein [Q] is absent or is a polymerised moiety consisting of units having the structure (II): wherein R is a hydrocarbyl group, or a hydrocarbyl group containing one or more heteroatoms, wherein R may be linear, branched or cyclic, saturated or unsaturated, and wherein R has from 1 to 30 carbon atoms; wherein [Q] either consists of identical units of structure (II), or wherein [Q] consists of more than one different units of structure (II), differing in group R; and wherein X is a halogen or another chain terminating group. The polymers may find use as additives in lubricating compositions where they provide friction improvement and wear reduction.