Amphoteric Ion Exchange Membrane for Redox Flow Battery

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Solution Overview

Problem

Redox flow batteries face challenges with ion exchange membranes that allow excessive passage of redox-active species, leading to capacity fading and inefficiency, due to high permeability and insufficient chemical stability, particularly with cation exchange membranes like NafionĀ®, and amphoteric membranes that require excessive anion exchange groups, compromising conductivity.

Innovation Solution

An amphoteric ion exchange membrane with a balanced ratio of anion and cation exchange groups, featuring a quaternary bonded alpha-C atom for protection and optional crosslinkers/antioxidants, produced via radiation-induced grafting, to enhance ion selectivity and stability while preventing vanadium crossover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cation exchange membranes like Nafion are used to allow ion passage, then ion transport is enabled, but redox-active species permeability is excessive leading to capacity fading

Engineering Contradiction:
Improvecapacity retentionVSAvoidredox-active species permeability
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent employs a composite membrane structure combining cation exchange groups and anion exchange groups within the same polymer matrix. This composite approach allows the membrane to simultaneously enable necessary ion transport while blocking redox-active species, resolving the contradiction between maintaining ion conductivity and preventing species crossover that causes capacity fading.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The membrane features locally differentiated ion exchange properties with cation exchange groups and anion exchange groups distributed throughout the polymer structure. This local quality variation allows different regions of the membrane to perform different functions: cation exchange groups facilitate proton transport while anion exchange groups repel positively charged redox-active species, thereby preventing excessive permeability while maintaining necessary ion transport.

Inventive Principle:
Principle #3Local quality

2Loss of substance

If amphoteric membranes with excessive anion exchange groups are used to block redox-active species, then species permeability is reduced, but conductivity is compromised

Engineering Contradiction:
Improveredox-active species permeabilityVSAvoidelectrolyte conductivity
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The patent optimizes the ratio of cation exchange groups to anion exchange groups within the polymer matrix, maintaining a specific balance where anion exchange groups exceed cation exchange groups by 10-50%. This parameter optimization ensures sufficient blocking of redox-active species while preserving adequate electrolyte conductivity, resolving the contradiction between species rejection and electrical conductivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional membranes are used to separate electrolytes, then separation is achieved, but chemical stability is insufficient in the battery environment

Engineering Contradiction:
Improvechemical stabilityVSAvoidmembrane degradation
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent employs a polymer matrix with inherently stable backbone structures (such as polyolefins or fluoropolymers) that provide long-term chemical stability in the aggressive battery environment. This stable base material resists degradation from oxidizing and reducing species, ensuring the membrane maintains its separation function throughout the battery's operational lifetime without significant degradation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane achieves high ion selectivity, balanced ion transport, and improved chemical stability, reducing capacity fading and maintaining high conductivity, thus enhancing the performance and longevity of redox flow batteries.

Implementation Method 1

ion exchange groups covalently bound to the polymer matrix, being a mixture of anion exchange groups and cation exchange groups

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

a quaternary bonded alpha-C atom in the comonomers used to protect the resulting polymer sterically against chemical degradation

Methodology Applied
Scientific EffectSteric protection:

Implementation Method 3

produced via radiation-induced grafting

Methodology Applied
Scientific EffectRadiation-induced grafting: Photopolymerisation

Data Source

PatentUS11527764B2Amphoteric electrolyte membrane with selective and balanced ion transport properties and a redox flow battery comprising an electrolyte membrane
Publication Date: 2022.12.13 PAUL SCHERRER INSTITUT
  • US11527764B2 patent drawing
  • US11527764B2 patent drawing
  • US11527764B2 patent drawing

AI summary

A membrane with high ion selectivity, balancing influence on vanadium transport in all-vanadium redox-flow environment, high physicochemical stability and potentially low cost is an amphoteric ion exchange membrane with defined ratio of anion and cation exchange capacity, in particular for redox flow batteries. The membrane includes a mechanically robust and chemically resistant base polymer film (matrix), ion exchange groups covalently bound to the polymer matrix, being a mixture of anion and cation exchange groups, a comonomer including two anion exchange groups per molecule to yield a ratio of anion exchange groups to cation exchange groups of 1.5-4 (50-300% excess of anion exchange groups over cation exchange groups) to balance transport of positively charged redox-active ions, a quaternary bonded alpha-C atom in comonomers to protect the resulting polymer sterically against chemical degradation. Optionally, additional functional constituents, such as crosslinkers and/or antioxidants are provided.