Audio Amplifier Load Detection Without Ripple Current Sensing

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Solution Overview

Problem

Existing load detection systems for audio amplifier systems, particularly in automotive applications, face challenges in accurately measuring load impedance and distinguishing between DC-coupled and AC-coupled loads, especially in Class-D amplifiers, due to errors from ripple current and the need for current sense circuits that can cause power loss or inaccuracy.

Innovation Solution

A load detector system utilizing digital control loops with programmable current sources and analog-to-digital converters to measure voltage differences and currents across load terminals, allowing for accurate impedance determination without current sense circuits and minimizing errors from ripple current, and capable of distinguishing between DC and AC loads by regulating voltages and currents using differential and common-mode control loops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current sense circuits are used to measure load current in Class-D amplifiers, then load detection can be performed, but power loss and measurement inaccuracy occur due to ripple current

Engineering Contradiction:
Improveload impedance measurement accuracyVSAvoidpower loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent extracts the load detection function from the power stage by using a separate detector circuit that measures voltage across the load terminals without drawing significant current. This separates the measurement function from the power delivery function, eliminating the power loss and ripple current interference that occur when current sense circuits are used in the power path.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary detector circuit that measures load characteristics through voltage measurement rather than direct current sensing. This intermediary approach uses a high-impedance voltage measurement path that does not interfere with the power stage operation, avoiding both power loss and ripple current contamination of the measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If power stage is used for detecting AC-coupled loads, then load detection is possible, but measurement accuracy deteriorates due to ripple current errors

Engineering Contradiction:
Improveability to detect AC-coupled loadsVSAvoidload impedance measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces the electrical current sensing method with a voltage measurement method. Instead of measuring current directly through the power stage (which is contaminated by ripple), the system measures voltage across the load terminals using a high-impedance detector, substituting a non-intrusive measurement approach that eliminates ripple current errors while maintaining the ability to detect AC-coupled loads.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If current sense circuits are implemented for load detection, then load characteristics can be measured, but device complexity increases

Engineering Contradiction:
Improveload detection capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the detector circuit universal by designing it to handle both DC-coupled and AC-coupled loads through a single configuration. The detector uses voltage measurement which naturally works for both load types without requiring additional circuitry or configuration changes, reducing overall device complexity while maintaining comprehensive load detection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate load impedance measurement across a wide range of loads, reduces power loss, and enables safe startup of power amplifiers by distinguishing between normal and faulty loads, such as short circuits, without causing audible noise or power dissipation.

Implementation Method 1

each of the first and second programmable current sources comprise a digital to analog converter

Methodology Applied
Scientific EffectDigital to analog conversion:

Implementation Method 2

the voltage detector may comprise at least one analog to digital converter

Methodology Applied
Scientific EffectAnalog to digital conversion:

Data Source

PatentEP3252483B1Load detector
Publication Date: 2021.06.02 NXP BV
  • EP3252483B1 patent drawingFigure 1~2
  • EP3252483B1 patent drawingFigure 3
  • EP3252483B1 patent drawingFigure 4

AI summary

A method and apparatus of load detection for an audio amplifier system is described. A load detector (300) includes a first load terminal (Vp) and a second load terminal (Vn); a controller (302) coupled to the first (Vp) and second (Vn) load terminals and configured to in a first control loop (344, 308, 338), vary a first current (332) supplied to a first load terminal (Vp) dependent on the difference between a first reference signal and the detected first load terminal voltage (312); and in a second control loop (346,306,340), vary a second current (336) supplied to the second load terminal (Vn) dependent on the difference between a second reference signal and the detected second load terminal voltage (324); and to determine a current through a load connected between the first load terminal (Vp) and the second load terminal (Vn) from the second current value (336), and a voltage across the load (344) from the detected voltage difference between the first load terminal voltage (Vp) and the second load terminal voltage (Vn).