Amplitude Modulated Electrosurgical Unit for Plasma Field Stability

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Solution Overview

Problem

Conventional aspiration systems in ablation devices remove fluid and particulates at a constant rate, which interferes with the plasma field at the active electrode, affecting its behavior, especially when switching between high and low power settings.

Innovation Solution

An electrosurgical system with an amplitude modulated output that varies the duration or intensity of power delivery between high and low modes, using a RF voltage and current sensor module to adjust impedance and optimize power output based on the surgical site's impedance, ensuring appropriate RMS power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a constant aspiration rate is used to remove fluid and particulates, then the aspiration system can effectively clear debris at high power settings, but the plasma field is disrupted and pulled away from the active electrode at low power settings

Engineering Contradiction:
Improveaspiration rateVSAvoidplasma field stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The aspiration system transitions from a constant rate operation to a dynamic variable rate operation, adjusting the aspiration rate based on the detected power setting. The controller modulates the aspiration motor speed to match the tissue removal rate, ensuring optimal performance across different power levels while maintaining plasma field stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback from the detected power setting to automatically adjust the aspiration rate. The controller receives information about the active power level and uses this feedback to regulate the aspiration motor, creating a closed-loop control system that maintains optimal aspiration across varying operational conditions.

Inventive Principle:
Principle #23Feedback

2Quantity of substance

If the aspiration rate is increased to handle high power tissue vaporization, then debris removal is effective, but the plasma field behavior is affected and pulled away from the electrode

Engineering Contradiction:
Improvefluid and particulate removalVSAvoidplasma field disruption
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The aspiration system dynamically adjusts its removal rate based on operational conditions. By varying the aspiration rate in response to detected power settings, the system removes sufficient debris at high power while maintaining gentle enough flow at low power to preserve plasma field integrity and electrode contact.

Inventive Principle:
Principle #15Dynamics

3Power

If the electrosurgical unit delivers continuous high power, then tissue ablation is effective, but the system cannot adapt to varying impedance conditions at the surgical site

Engineering Contradiction:
Improvepower deliveryVSAvoidimpedance adaptation
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The electrosurgical unit employs periodic amplitude modulation of the RF output, alternating between high and low power modes. This pulsed delivery allows the system to maintain effective average power for tissue ablation while providing periodic intervals that enable adaptation to changing impedance conditions at the surgical site.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically changes the amplitude parameter of the RF output signal based on detected impedance conditions. By modulating the amplitude between high and low states, the electrosurgical unit adapts its power delivery characteristics to match varying tissue impedance, ensuring effective operation across different surgical conditions.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If the low mode duration is extended to reduce power output, then plasma field stability is maintained, but the overall power delivery becomes insufficient for effective ablation

Engineering Contradiction:
Improveplasma field stabilityVSAvoidoverall power output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The amplitude modulated waveform uses periodic transitions between high and low modes, where the high mode provides sufficient power for effective tissue ablation during its active periods, while the low mode maintains plasma field stability during its intervals. The combined effect delivers adequate overall power while preserving plasma integrity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically balances the duration and intensity of high and low modes to achieve both plasma field stability and sufficient overall power delivery. By optimally controlling the duty cycle and amplitude levels, the system ensures that the average power remains effective for ablation while the low mode intervals protect plasma field integrity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for controlled power delivery that maintains the plasma field integrity across varying power settings, enhancing the effectiveness of ablation and coagulation processes by adjusting power output in real-time based on impedance measurements.

Implementation Method 1

the electrosurgical unit generates a radio frequency output to drive the electrode assembly

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

An electrosurgical system with an amplitude modulated output that varies the duration or intensity of power delivery between high and low modes

Methodology Applied
Scientific EffectAmplitude modulation: Phase Modulation

Implementation Method 3

using a RF voltage and current sensor module to adjust impedance and optimize power output based on the surgical site's impedance

Methodology Applied
Scientific EffectImpedance measurement: Electrical Resistance

Data Source

PatentEP3245970B1Electrosurgical unit with modulated output for RF ablation surgical devices
Publication Date: 2019.03.27 ARTHREX INC
  • EP3245970B1 patent drawingFigure 1
  • EP3245970B1 patent drawingFigure 2
  • EP3245970B1 patent drawingFigure 3

AI summary

An electrosurgical system including an electrosurgical unit with amplitude modulated output for ablation surgical devices, whereby the electrosurgical unit generates a signal in either a high mode or low mode, both of which are greater than zero, is disclosed. In at least one embodiment, the electrosurgical unit may be configured such that the power delivered to an electrode assembly of an ablation device in electrical communication with the electrosurgical unit is controlled by varying the duration or the intensity of power delivered during the high and low modes, or both. In another embodiment, the duration of the high mode may remain constant while the duration of the low mode may vary in order to vary the power output from the electrosurgical unit.