AMR Payload Sizing With 3D Center-of-Gravity Envelopes

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Solution Overview

Problem

Existing 2D static plots for payload sizing of autonomous mobile robots (AMRs) are inadequate for determining appropriate payload masses and positions, leading to potential human error and reduced performance due to the need for manual judgment and expert guidance.

Innovation Solution

An interactive AMR sizing tool that generates and displays 3D CG envelopes, allowing users to design payload parameters and visualize payload positions relative to the robot's center of gravity, ensuring compliance with operating conditions and standards without expert intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If 2D static plots are used for payload sizing, then the information presentation is simple, but the measurement precision and reliability are insufficient leading to human error

Engineering Contradiction:
Improvepayload sizing precisionVSAvoidtool complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from 2D static plots to 3D interactive visualizations of the center of gravity envelope. This dimensional enhancement allows users to accurately determine payload parameters by visualizing the three-dimensional space where the payload center of gravity must remain, eliminating the need for manual interpolation and judgment required by 2D plots.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If 2D envelope plots with discrete options are used, then the device complexity is low, but the adaptability is insufficient for custom configurations

Engineering Contradiction:
Improveconfiguration adaptabilityVSAvoidtool complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements an interactive tool where users can dynamically adjust operating parameters such as speed, payload mass, and incline conditions. The system responds in real-time by updating the 3D center of gravity envelope visualization, allowing adaptation to any custom configuration without requiring discrete pre-defined options.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If expert guidance is required for payload determination, then the measurement precision can be high, but the ease of operation deteriorates

Engineering Contradiction:
Improveuser operation easeVSAvoidpayload sizing precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent creates a self-service system where users can independently determine accurate payload parameters by interacting with the 3D visualization tool. The system automatically calculates and displays the center of gravity envelope based on user-input parameters, eliminating the need for expert judgment while maintaining high precision through automated computational geometry.

Inventive Principle:
Principle #25Self-service

4Reliability

If manual judgment and interpolation are required, then the device complexity is low, but the reliability deteriorates due to human error

Engineering Contradiction:
Improveoperation reliabilityVSAvoidtool complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical judgment and interpolation processes with automated computational systems. The software automatically calculates the center of gravity envelope boundaries and provides visual feedback, eliminating human error while maintaining system accessibility through an intuitive graphical interface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20260080645A1Systems, Methods, and User Interfaces for Determining Autonomous Mobile Robot Payload Sizing
Publication Date: 2026.03.19 OMRON CORP
  • US20260080645A1 patent drawing
  • US20260080645A1 patent drawing
  • US20260080645A1 patent drawing

AI summary

The various implementations described herein include methods and systems for determining Autonomous Mobile Robot (AMR) payload sizing. In one aspect, a method for visualizing payload center of gravity envelopes includes displaying a user interface. The method includes receiving, via the user interface, an AMR type and a corresponding set of operating parameters. The method includes detecting a user input at a location on the user interface corresponding to a control element on the user interface. The method includes, in response to detecting the user input, generating a center of gravity (CG) envelope based on the AMR type and the set of operating parameters. The method also includes, after generating the CG envelope, displaying a visualization of the CG envelope.