Amylomaltase-treated Starch Fat Replacement

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Solution Overview

Problem

Current starch derivatives used as fat replacers in food products require high concentrations to achieve desired fat-mimicking properties, leading to increased costs and potential glue-like tastes, while still maintaining significant caloric value and saturated fatty acid intake.

Innovation Solution

Amylomaltase-treated starch is used at concentrations of 0.1-2.5 wt% to form discrete gel domains in food products, mimicking the behavior of fat globules and reducing calorie and saturated fatty acid intake by creating a creamy texture without the need for high starch levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If degraded starches are used as fat replacers, then fat-mimicking properties are achieved, but high concentrations (above 10% by weight) are required leading to increased costs and glue-like taste

Engineering Contradiction:
Improvefat-mimicking propertiesVSAvoidstarch derivative concentration
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention changes the molecular structure parameters of starch by using amylomaltase enzyme treatment to create cyclic glucosidic bonds, transforming ordinary starch into a product that forms gels at much lower concentrations (3-5% w/w) while maintaining fat-mimicking properties and avoiding glue-like taste

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure where amylomaltase-treated starch forms a unique gel network with particulate character that combines the fat-mimicking properties of degraded starches with the gel-forming capability of intact starch, allowing effective fat replacement at lower concentrations

Inventive Principle:
Principle #40Composite materials

2Reliability

If high concentrations of starch derivatives are used, then desired fat-mimicking texture is achieved, but caloric value remains considerable and saturated fatty acid intake is not sufficiently reduced

Engineering Contradiction:
Improvefat-mimicking textureVSAvoidcaloric value
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By modifying the starch molecular structure through amylomaltase treatment, the invention achieves effective fat-mimicking texture at lower concentrations, thereby reducing the total caloric contribution from the starch derivative itself while maintaining the desired creamy mouthfeel and texture

Inventive Principle:
Principle #35Parameter changes

3Reliability

If chemically modified starch derivatives are used, then fat replacement functionality is improved, but unwanted chemical modification occurs

Engineering Contradiction:
Improvefat replacement functionalityVSAvoidchemical modification
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention replaces chemical modification methods with enzymatic modification using amylomaltase, which naturally occurs in the body and produces no unwanted chemical byproducts, while still achieving the desired gel-forming and fat-mimicking properties

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The amylomaltase enzyme acts as a natural intermediary that catalyzes the formation of cyclic glucosidic bonds in starch, providing a biologically compatible modification pathway that avoids the harmful effects of chemical agents while achieving the required functional properties

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of amylomaltase-treated starch effectively replaces fat and cream in food products, enhancing creamy texture and reducing caloric and saturated fatty acid content, as demonstrated in dairy and soy-based products, without the drawbacks of high starch concentrations.

Implementation Method 1

Alpha 1-4, alpha 1-4 glucosyltransferase (amylomaltase or EC 2.4.1.25)... This enzyme does not degrade the starch, but reattaches the amylose onto the amylopectin

Methodology Applied
Scientific EffectEnzymatic reaction: Enzyme

Implementation Method 2

The resulting product forms gels above 3% (w/w) solutions in water. These gels, although particulate in nature, have a texture normally connected to gums and other hydrocolloids

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 3

The gels of amylomaltase-treated starch are thermoreversible at approximately 60°C

Methodology Applied
Scientific EffectThermoreversible transition: Phase Change

Data Source

PatentEP2091341B1Cream substitute
Publication Date: 2020.04.29 COOEPERATIE KONINKLIJKE AVEBE UA

AI summary

The present invention describes a food product comprising from 0.1 to 2.5 wt% of a starch which is treated with an amylomaltase.