Anaerobic Digestion pH Control via Segmented Chambers

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Solution Overview

Problem

Anaerobic digestion of organic liquid waste streams is limited by the narrow pH range requirements of anaerobic bacteria, making it ineffective for treating acidic or alkaline high-strength organic liquid wastes, which often require expensive chemical adjustments to maintain optimal pH conditions for bacterial activity.

Innovation Solution

A two-step anaerobic biodegradation process involving an acid forming chamber to convert carbon molecules into acids and a methanic chamber to convert these acids into methane, with a solid-liquid separator and recycling of alkaline sludge to maintain optimal pH levels, allowing for the treatment of acidic and alkaline wastes without external chemical adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional anaerobic digestion is used for high-strength organic liquid wastes with pH outside 6.5-8.0, then the narrow pH range requirement of bacteria is satisfied through chemical pH adjustment, but treatment cost increases significantly due to expensive chemical pH adjusters

Engineering Contradiction:
ImprovepH range suitability for bacterial activityVSAvoidtreatment cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system divides the anaerobic digestion process into two separate chambers: an acid-forming chamber that operates at lower pH (converting organic matter to volatile fatty acids) and a methane-forming chamber that operates at optimal pH (converting acids to methane). This segmentation allows each chamber to operate within its optimal pH range without requiring expensive chemical adjustments, as the acid-forming chamber naturally produces the acidic conditions needed while the methane-forming chamber receives pre-adjusted substrate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses the effluent from the methane-forming chamber, which has elevated pH due to bicarbonate production during methanogenesis, and recycles it back to the acid-forming chamber. This self-service mechanism naturally buffers and adjusts the pH in the acid-forming chamber without requiring external chemical additives, eliminating the need for expensive pH adjusters while maintaining optimal conditions for acid-forming bacteria

Inventive Principle:
Principle #25Self-service

2Reliability

If chemical pH adjusters are added to maintain optimal pH for anaerobic digestion, then bacterial activity is maintained, but the system complexity and operational difficulty increase

Engineering Contradiction:
Improvebacterial activity maintenanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs a self-regulating pH control mechanism where bicarbonate produced during methanogenesis in the second chamber naturally elevates the pH of the effluent, which is then recycled to the first chamber. This internal buffering system automatically maintains optimal pH conditions for acid-forming bacteria without requiring external chemical additives or complex control systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements a natural feedback loop where the pH-elevated effluent from the methane-forming chamber is recycled back to the acid-forming chamber. This feedback mechanism continuously adjusts and maintains optimal pH conditions in the first chamber based on the actual state of the system, eliminating the need for complex external pH monitoring and chemical dosing systems

Inventive Principle:
Principle #23Feedback

3Productivity

If acidic high-strength organic liquid wastes are treated in mixed digesters, then the treatment capacity is increased, but the pH control becomes difficult requiring continuous chemical intervention

Engineering Contradiction:
Improvewaste treatment capacityVSAvoidpH control difficulty
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system separates the acid-forming and methane-forming processes into two distinct chambers with different pH requirements. The first chamber is optimized for acid formation from acidic substrates without needing pH adjustment, while the second chamber operates at neutral pH for methane production. This segmentation allows the system to handle acidic high-strength wastes effectively without complex pH control, as each chamber operates independently within its optimal pH range

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The recycling of pH-elevated effluent from the methane-forming chamber to the acid-forming chamber creates a self-buffering system that naturally maintains optimal pH conditions in the first chamber. This self-service mechanism eliminates the need for continuous chemical pH intervention while maintaining high waste treatment capacity, as the system automatically adjusts pH based on its own operational state

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enables efficient treatment of acidic and alkaline high-strength organic liquid wastes within a narrow pH range, reducing chemical costs and maintaining bacterial activity, thereby facilitating effective biogas production and waste management.

Implementation Method 1

The anaerobic digestion of organic liquid waste streams has been a fundamental part of waste treatment for hundreds of years

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Implementation Method 2

acid forming bacteria perform best at a pH of about 6.0 to about 7.0 and the methanogenic bacteria perform best at a pH of about 6.5 to about 8.0

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 3

methane formers perform best at a pH of about 6.5 to about 8.0

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Implementation Method 4

converting the acids in the liquid waste from the acid forming chamber into methane in a methanic chamber containing methanogenic bacteria

Methodology Applied
Scientific EffectElectromethanogenesis: Electromethanogenesis

Implementation Method 5

a solid-liquid separator downstream from the methanic chamber, the separator separating a portion of the liquid waste into alkaline sludge and effluent

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS8470177B2Method and apparatus for anaerobic digestion of organic liquid waste streams
Publication Date: 2013.06.25 DVO LICENSING INC
  • US8470177B2 patent drawing
  • US8470177B2 patent drawing
  • US8470177B2 patent drawing

AI summary

A system and method for treating high-strength organic liquid waste. Generally, the method includes feeding influent high-strength organic liquid waste including organic molecules to an anaerobic digester, converting at least a portion of the organic molecules in the liquid waste to acids using acid forming bacteria, converting at least a portion of the acids in the liquid waste to methane using methanogenic bacteria, separating the liquid waste after treatment with the methanogenic bacteria into alkaline sludge and effluent, and using the alkaline sludge to adjust the pH of the liquid waste in the anaerobic digester. In the case of acidic high-strength organic liquid wastes, a portion of the acids produced by the acid forming bacteria may be recirculated to the front of the anaerobic digester and combined with influent high-strength organic liquid waste.