Topical Analgesic Gel Micro-Emulsion for High Menthol Payload

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Solution Overview

Problem

Conventional topical analgesic compositions using fats and waxes result in a greasy or oily feel on the skin and are difficult to spread, limiting the ease of application and absorption of active ingredients like menthol and camphor.

Innovation Solution

Formulating topical analgesic gel compositions without solid fats or waxes, using alcohol and glycols as solvents to solubilize menthol and camphor, achieving a high payload of active ingredients and providing a non-greasy, easily spreadable formulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If fats and waxes are used as carriers for active ingredients, then a high payload of menthol and camphor can be achieved, but the formulation becomes greasy and oily on the skin

Engineering Contradiction:
Improvepayload of active ingredientsVSAvoidgreasy or oily feel
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state parameters of the carrier system by using alcohol and glycols in liquid form instead of solid fats and waxes, while maintaining the ability to solubilize high concentrations of menthol and camphor through careful selection of solvent properties and ratios

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solvent system combining alcohol and glycols with carbomer thickening agents to achieve a gel formulation that provides both high active ingredient payload and non-greasy application characteristics, replacing the traditional fat/wax carrier system

Inventive Principle:
Principle #40Composite materials

2Reliability

If fats and waxes are used to form an occlusive barrier, then active ingredients can be retained on skin, but the formulation is difficult to spread

Engineering Contradiction:
Improveretention of active ingredientsVSAvoidease of spreading
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent modifies the rheological parameters of the formulation by using carbomer polymers to create a gel structure that provides appropriate viscosity and spreadability, replacing the occlusive barrier function of fats and waxes with a polymer-based gel network

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical occlusive barrier formed by fat and wax layers with a molecular-level gel network formed by carbomer polymers, which provides retention through hydrogel structure rather than physical occlusion

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If conventional cream-like structures are used, then active ingredients can be delivered, but absorption into skin is slow

Engineering Contradiction:
Improvedelivery of active ingredientsVSAvoidabsorption speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent utilizes the porous gel structure of carbomer hydrogels to facilitate rapid transport of active ingredients through the skin, where the hydrophilic gel matrix allows for quick penetration compared to the denser fat/wax cream structures

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs the fluid dynamics of alcohol-based gel formulations to enhance penetration speed, where the liquid crystal and gel phases allow for faster molecular diffusion and skin absorption compared to semi-solid fat-based creams

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compositions offer a high payload of menthol and camphor without a greasy feel, facilitating easy application, faster absorption, and stability through small droplet sizes, enhancing user experience and shelf life.

Implementation Method 1

use alcohol and glycols (e.g., pentylene glycol & glycerin) as solvents to solubilize a mixture of menthol and camphor

Methodology Applied
Scientific EffectSolubilization: Solvation

Implementation Method 2

When applied to an area of discomfort on the skin, the active ingredient(s) in the topical analgesic composition react to produce a cool feeling

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

provide fast absorption of the active ingredient(s), essential oils, and sensates into the skin

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS12582615B2Topical analgesic gel compositions
Publication Date: 2026.03.24 BAYER HEALTHCARE LLC
  • US12582615B2 patent drawing

AI summary

Provided are topical analgesic gel compositions having relatively high payloads of menthol and camphor by micro-emulsion technology and methods of preparing topical analgesic gel compositions having relatively high payloads of menthol and camphor. Topical analgesic gel compositions may include from 12 to 16 wt. % menthol; from 4 to 8 wt. % camphor; from 0.1 to 2 wt. % carbomer; and 60 to 70 wt. % solvent. Topical analgesic gel compositions can have a viscosity from 60,000 to 110,000 centipoise.