Analog Signal Feedback for Digital Control Error Detection

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Solution Overview

Problem

Aerospace certification authorities have stringent requirements due to the potential for complex hardware devices to behave unpredictably, leading to worst-case system-level effects. Existing systems lack effective methods for mitigating development errors in such complex hardware designs.

Innovation Solution

A digital control system that includes an analog to digital converter (ADC), a processor, a digital to analog converter (DAC), and comparison logic. This system converts analog input signals into digital control signals and compares them to the original analog signals to detect discrepancies, outputting an error signal if a mismatch is found.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex hardware devices are used for multiple functions, then device versatility is improved, but the risk of unpredictable behavior and development errors increases

Engineering Contradiction:
Improvedevice versatilityVSAvoidpredictable behavior
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent creates an independent analog copy of the digital signal path by feeding the digital output back through a DAC to generate an analog replica. This copy is then compared with the original analog input to detect any deviations caused by development errors or unpredictable hardware behavior, while allowing the hardware to serve multiple functions.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent implements a feedback mechanism where the digital output signal is fed back through a DAC and compared with the original analog input signal. This continuous monitoring and comparison provides real-time detection of development errors, enabling the system to maintain reliability across multiple functions by identifying and flagging unpredictable behavior.

Inventive Principle:
Principle #23Feedback

2Reliability

If independent analog representation of digital data is implemented, then development error detection is improved, but device complexity increases

Engineering Contradiction:
Improvedevelopment error mitigationVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a DAC to create an analog copy of the digital signal, which is then compared with the original analog input. This copying approach enables development error detection by independently representing digital data in analog form, allowing comparison to identify deviations without requiring completely new system architecture.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces a DAC as an intermediary component that converts digital signals back to analog form. This intermediary enables the comparison between the original analog input and the digitally-processed analog output, providing a bridge between digital and analog domains for error detection while maintaining manageable system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4539340A1Method for complex hardware development error mitigation via independent analog representation of digital data
Publication Date: 2025.04.16 HAMILTON SUNDSTRAND CORP
  • EP4539340A1 patent drawingFigure 1
  • EP4539340A1 patent drawingFigure 2
  • EP4539340A1 patent drawing

AI summary

A system an analog to digital converter, ADC (104), operatively connected to receive an analog input signal from an input line (102) and to output a digital input signal. A processor (108) is operatively connected to receive the digital input signal from the ADC (104) and to output a digital control signal for controlling a physical system based on the digital input signal. A digital to analog converter, DAC (114), is operatively connected to receive a copy of the digital input signal put out from the processor (108), and to output an analog output signal indicative of the copy of the digital input signal put out from the processor (108). Comparison logic (120) is operatively connected to receive the analog input signal from the input line (102), to receive the analog output signal from the DAC (114), and to output an error signal in response to a mismatch between the analog input signal and the analog output signal.