Analog I2t Protection Circuit Reduces Complexity

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Solution Overview

Problem

Conventional electronic protection devices for conductors require complex circuits to achieve an I2t trip characteristic, leading to increased size, power consumption, and cost, while reducing reliability.

Innovation Solution

A low-power, cost-effective analog circuit system that approximates the I2t trip characteristic by integrating the conductor current with respect to time without squaring the current value, using a protection circuit with current integrators, a summing amplifier, and a comparator to generate a trip signal indicative of overcurrent conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional electronic circuits with multipliers and integrators are used to achieve true I2t trip characteristic, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
ImproveI2t trip characteristic accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex, expensive electronic multipliers and integrators with a simple analog circuit consisting of basic operational amplifiers, resistors, and capacitors. This substitution uses inexpensive, readily available components to achieve the I2t trip characteristic without requiring precision electronic computation hardware, thereby reducing device complexity while maintaining functional accuracy.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes electronic computation (multiplication and integration operations) with an analog electrical circuit that naturally performs these mathematical operations through its physical behavior. The circuit uses operational amplifiers configured as integrators and a multiplier-like function achieved through analog voltage multiplication, replacing digital or complex electronic computation with straightforward analog circuitry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If complex circuits with multipliers and integrators are used, then I2t trip characteristic is achieved, but power consumption increases

Engineering Contradiction:
Improvetrip characteristic accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent employs simple analog components with low power requirements instead of power-hungry electronic multipliers and integrators. The operational amplifiers, resistors, and capacitors consume minimal power compared to complex electronic computation hardware, thereby achieving the I2t trip characteristic with significantly reduced power consumption.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces energy-intensive electronic computation with an analog circuit that performs mathematical operations through passive electrical components. The integrators use capacitors to accumulate charge proportional to the integral of squared current, and the multiplier function is achieved through analog voltage multiplication, both of which consume far less power than active electronic computation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If conventional electronic protection devices are used, then overcurrent protection is provided, but size increases

Engineering Contradiction:
Improveovercurrent protection capabilityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent uses compact analog components (operational amplifiers, resistors, capacitors) that occupy minimal space compared to complex electronic protection circuits. These simple components can be implemented on a small integrated circuit or discrete component layout, significantly reducing the physical size of the protection device while maintaining overcurrent protection functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces bulky electronic computation hardware with a compact analog circuit implementation. The integrators and multiplier function are achieved through carefully selected RC time constants and operational amplifier configurations that fit within a small footprint, eliminating the need for large electronic computation units.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If complex circuits are used to achieve I2t trip characteristic, then trip accuracy is improved, but cost increases

Engineering Contradiction:
Improvetrip characteristic accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent specifies the use of inexpensive, commercially available operational amplifiers, resistors, and capacitors instead of costly precision electronic multipliers and integrators. These standard components are mass-produced and readily available, significantly reducing the bill of materials cost while maintaining the required trip characteristic accuracy through proper circuit design.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces expensive electronic computation hardware with a simple analog circuit that can be manufactured using standard PCB fabrication or integrated circuit processes. The analog implementation requires fewer precision components and allows for easier tolerance management, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable and efficient overcurrent protection mechanism with reduced size, power consumption, and cost, achieving an I2t trip curve approximation with an R-squared value of 0.99%, effectively isolating faults without the need for complex multipliers or squaring operations.

Implementation Method 1

a first current integrator and a second current integrator, each of the first and second integrators being configured to integrate an input voltage proportional to the load current

Methodology Applied
Scientific EffectIntegration:

Implementation Method 2

a summing amplifier configured to receive an offset voltage, to amplify a signal from the second integrator, and to generate a trip threshold based on the input voltage and the offset voltage

Methodology Applied
Scientific EffectAmplification:

Implementation Method 3

a comparator configured to compare an output of the first current integrator and the trip threshold, and to generate a trip signal at a trip time when the trip threshold is equal to an output of the first integrator

Methodology Applied
Scientific EffectComparison:

Data Source

PatentUS9954351B2System for implementation of I<sup>2</sup>t trip characteristic
Publication Date: 2018.04.24 LEACH INTERNATIONAL CORP
  • US9954351B2 patent drawing
  • US9954351B2 patent drawing
  • US9954351B2 patent drawing

AI summary

There is provided a protection circuit configured to indicate an overcurrent condition of a conductor conducting a load current, the protection circuit including a first current integrator and a second current integrator, each of the first and second integrators being configured to integrate an input voltage proportional to the load current, a summing amplifier configured to receive an offset voltage, to amplify a signal from the second integrator, and to generate a trip threshold based on the input voltage and the offset voltage, and a comparator configured to compare an output of the first current integrator and the trip threshold, and to generate a trip signal at a trip time when the trip threshold is equal to an output of the first integrator, the trip signal indicating an overcurrent condition.