Analysis Device Chip Cartridge Fitting Mechanism

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Solution Overview

Problem

Existing analysis devices face challenges in reliably fitting together the chip and cartridge components, which are crucial for accurate component analysis in samples, often resulting in positional misalignment and inefficient sample measurement.

Innovation Solution

The analysis device incorporates a placement section, a pressing member, and a measurement member to securely fit the chip and cartridge together, using positioning pins and a pressing mechanism to ensure precise alignment and sealing, allowing for reliable measurement of sample components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the chip and cartridge are designed to be assembled manually without additional fitting mechanisms, then the device structure remains simple, but positional misalignment occurs between the chip and cartridge

Engineering Contradiction:
Improvestructure simplicityVSAvoidpositioning accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a cartridge as an intermediary component that mediates between the chip and the analysis device. The cartridge contains positioning protrusions that engage with corresponding recesses in the chip, ensuring accurate positioning during assembly. This intermediary structure enables reliable fitting without requiring complex direct coupling mechanisms between the chip and device housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If positioning protrusions and recesses are added to ensure precise fitting, then positioning accuracy improves, but the device structure becomes more complex

Engineering Contradiction:
Improvepositioning accuracyVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the assembly into three distinct segments: the chip, the cartridge, and the analysis device housing. The positioning protrusions and recesses are distributed across these segments rather than concentrated in one complex interface. Specifically, the cartridge has positioning protrusions that fit into recesses in the chip, while the cartridge housing fits into recesses in the device housing, creating multiple simple positioning interfaces instead of one complex interface.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If the chip and cartridge are fitted tightly to prevent misalignment, then positioning accuracy improves, but sample introduction becomes difficult

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsample introduction ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent applies different fitting tightness to different regions of the chip-cartridge assembly. The main body of the chip is tightly fitted to the cartridge through positioning protrusions and recesses to ensure positioning accuracy. However, the sample introduction region maintains a looser fit with gaps that allow easy insertion of samples. This localized differentiation of fitting quality enables both precise positioning and easy sample introduction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures accurate and reliable fitting of the chip and cartridge, enhancing the analysis device's ability to measure components in samples by preventing misalignment and ensuring proper fluid flow and sealing, thereby improving analysis precision and efficiency.

Implementation Method 1

The pressing member presses the analysis kit placed on the placement section in a direction in which the cartridge is superimposed on the chip to sandwich the analysis kit between the pressing member and the placement section, and to fit the chip and the cartridge together

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS11644476B2Analysis device
Publication Date: 2023.05.09 ARKRAY INC
  • US11644476B2 patent drawing
  • US11644476B2 patent drawing
  • US11644476B2 patent drawing

AI summary

An analysis device that includes a placement section, a pressing member, and a measurement member, has an analysis kit including a chip provided with a capillary through which a sample flows and a cartridge superimposed on the chip, and in which a liquid reservoir placed therein to enable a component present in sample can be measured in a state in which the chip and the cartridge have been fitted together. The analysis kit is placed on the placement section. The pressing member presses the analysis kit in a direction in which the cartridge is superimposed on the chip to sandwich the analysis kit between the pressing member and the placement section, and to fit the chip and the cartridge together. The measurement member that measures the component present in the sample in the analysis kit in which the chip and the cartridge have been fitted together.