Analyte Sensor with Segmented Electrodes for Crosstalk Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing in vivo analyte monitoring devices face challenges in achieving consistent placement, oxygen deficiency at the electrode surface, and crosstalk issues when measuring multiple analytes, leading to inaccurate glucose measurements and increased manufacturing complexity.

Innovation Solution

A multi-analyte electrochemical sensor design with separate conductive substrates and electrode traces, each with distinct transport materials and reactive chemistries, separated by a barrier to prevent crosstalk and ensure efficient analyte transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a glucose limiting membrane (GLM) is used to increase oxygen concentration at the electrode, then oxygen supply is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveoxygen supply reliabilityVSAvoidmembrane structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor is divided into multiple independent working electrodes, each with its own enzyme layer and membrane structure. This segmentation allows each electrode to function independently with optimized local conditions, reducing the complexity of creating a single complex GLM structure while maintaining reliable oxygen supply to each electrode surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the sensor are given different properties - the membrane is designed with varying oxygen permeability characteristics in different areas to optimize local oxygen supply where needed. This local optimization approach achieves reliable oxygen supply without requiring a uniformly complex GLM structure across the entire sensor.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If multiple analyte detection is implemented in a single sensor, then monitoring versatility is improved, but crosstalk between analyte measurements increases

Engineering Contradiction:
Improvemulti-analyte monitoring capabilityVSAvoidanalyte measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The sensor employs multiple spatially separated working electrodes, each dedicated to detecting a specific analyte. This physical segmentation prevents crosstalk between different analyte measurements by ensuring that each electrode measures only its target analyte, while the collection of electrodes provides comprehensive multi-analyte monitoring capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor system achieves multi-functionality by integrating multiple specialized electrodes into a single device platform. Each electrode maintains its specialized function for a specific analyte, while the overall system provides universal multi-analyte monitoring capability through the coordinated operation of all electrodes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If electrode placement is made flexible for user comfort, then ease of operation is improved, but consistent valid data reception becomes difficult

Engineering Contradiction:
Improveplacement flexibilityVSAvoiddata validity consistency
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The sensor is designed with multiple working electrodes that can detect the same or different analytes, providing functional redundancy. This allows the sensor to maintain consistent data validity across a range of placement locations, as at least one electrode should receive sufficient analyte supply regardless of exact placement, thereby supporting placement flexibility without sacrificing data consistency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, simultaneous monitoring of multiple analytes with reduced manufacturing complexity and minimized crosstalk, improving accuracy and reliability of analyte measurements.

Implementation Method 1

the glucose sensor works by using the enzyme to catalyze a reaction between glucose and oxygen resulting in hydrogen peroxide

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

hydrogen peroxide that is oxidized at a working electrode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

the polymer membrane is hydrophilic which allows glucose to easily diffuse through the membrane layer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12350046B2Analyte sensor
Publication Date: 2025.07.08 PERCUSENSE
  • US12350046B2 patent drawing
  • US12350046B2 patent drawing
  • US12350046B2 patent drawing

AI summary

In one embodiment, a sensor is disclosed that includes a first conductive substrate coupled to, and electrically isolated from, a second conductive substrate. The sensor includes a first electrode trace within the first conductive substrate with a plurality of first working electrode openings. The sensor also includes a second electrode trace within the first conductive substrate with a plurality of second working electrode openings. Additionally a first transport material is included that covers the plurality of first working electrode openings and a second transport material that covers the plurality of second working electrode openings. A third transport material covers, and forms a barrier between the first and the second transport material. The sensor additionally includes a counter-reference electrode that is formed on the second conductive substrate.