Automatic Analyzer Mixer Unit for Consistent Detergent Concentration

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Solution Overview

Problem

The existing automatic analyzing apparatuses face issues with inconsistent detergent concentrations in washing liquids, leading to poor washing capabilities and potential degradation of analysis data due to either reduced or elevated detergent levels in the reaction containers.

Innovation Solution

The apparatus incorporates a mixer unit that strongly mixes a diluent with a concentrated detergent liquid to create a washing liquid with a constant detergent concentration, ensuring consistent washing performance and preventing detergent residue in reaction containers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If concentrated liquid and diluent are fed through different flow paths to join together in a channel, then the washing liquid is prepared for use, but the detergent component concentration becomes inconsistent leading to poor washing capability or residue in reaction containers

Engineering Contradiction:
Improvewashing operationVSAvoiddetergent concentration consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The flow path is divided into separate channels: a first flow path for the concentrated liquid and a second flow path for the diluent. These segmented flow paths prevent premature mixing and allow precise control of each component's delivery, ensuring consistent detergent concentration when the liquids join in the washing liquid storage container.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The washing liquid storage container acts as an intermediary chamber where the concentrated liquid and diluent are combined in controlled proportions. This intermediary space ensures thorough mixing and uniform distribution of the detergent component throughout the washing liquid before it is dispensed for washing operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the washing liquid has reduced detergent component concentration, then the reaction container may not be washed properly, but if the concentration is increased, then detergent residue remains in the reaction container affecting analysis data

Engineering Contradiction:
Improvewashing capabilityVSAvoiddetergent residue
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system precisely controls the concentration parameter of the detergent component in the washing liquid by regulating the flow rates and mixing ratios of concentrated liquid and diluent through separate flow paths. This ensures the washing liquid maintains an optimal detergent concentration that effectively cleans reaction containers without leaving harmful residues that would affect analysis data.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures reliable washing operations by maintaining a consistent detergent concentration, thereby preventing data degradation and enhancing the accuracy of analysis results.

Implementation Method 1

a mixer unit that strongly mixes a diluent with a concentrated detergent liquid to create a washing liquid with a constant detergent concentration

Methodology Applied
Scientific EffectMixing:

Data Source

PatentUS20230143259A1Automatic analyzing apparatus
Publication Date: 2023.05.11 CANON KK
  • US20230143259A1 patent drawing
  • US20230143259A1 patent drawing
  • US20230143259A1 patent drawing

AI summary

According to one embodiment, an automatic analyzing apparatus includes a feeder and a mixer unit. The feeder is configured to feed a first liquid and a second liquid. The mixer unit includes an inflow part, an internal space, and an outflow part. The mixer unit is configured so that the first liquid and the second liquid fed from the feeder enter through the inflow part, the first liquid and the second liquid entering through the inflow part flow inside the internal space, and the first liquid and the second liquid flowing inside the internal space exit through the outflow part according to an inflow entering through the inflow part.