Anamorphic Lens Headlamp for Compact High Beam Design

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Solution Overview

Problem

Matrix headlamp technology requires complex and costly primary optics to achieve the desired light distribution for high beam applications, which increases production costs and occupies more vehicle space.

Innovation Solution

The use of an anamorphic lens with distinct upper and lower areas of different curvatures and focus positions, eliminating the need for primary optics and allowing for a more compact design by spacing the light source part closer to the lens incident plane, thereby reducing costs and increasing space efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If primary optics are used to collect light at the focal point of the secondary lens, then light distribution is improved, but device complexity and production cost increase

Engineering Contradiction:
Improvelight distributionVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent removes the primary optics component from the traditional headlamp structure. By using a lens part with a specific anamorphic shape (different curvatures in vertical and horizontal directions), the system directly forms the desired light distribution pattern without requiring separate light-collecting optics, thus simplifying the overall structure while maintaining effective illumination.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lens part performs multiple functions simultaneously: it acts as both the light-distributing element and the focusing element. The anamorphic lens design allows it to control light distribution in both vertical and horizontal directions while also focusing light at different focal points, replacing what would traditionally require multiple separate optical components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If primary optics and brackets are added to achieve proper light focusing, then illumination quality is improved, but manufacturing cost increases

Engineering Contradiction:
Improvelight focusing qualityVSAvoidproduction cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent combines the functions of primary optics and secondary lens into a single integrated lens part. The anamorphic lens design integrates light collection, focusing, and distribution functions into one component, eliminating the need for separate primary optics and reducing assembly requirements, thereby lowering manufacturing complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If the light source is positioned farther from the lens to achieve proper focus, then light distribution is improved, but the occupied space increases

Engineering Contradiction:
Improvelight distributionVSAvoidspace occupation
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent changes the optical parameters by using an anamorphic lens with different curvatures in vertical and horizontal directions. This allows the system to achieve proper light focusing and distribution with a shorter object distance between the light source and lens, thereby reducing the overall space required for the headlamp assembly.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the structure, reduces production costs, and enhances space utilization in vehicles by maintaining effective light distribution suitable for high beam applications while interworking with camera sensors to prevent dazzle from oncoming vehicles.

Implementation Method 1

a lens part configured to receive the light radiated from the light source part, a vertical focus position of the lens part and a horizontal focus position of the lens part are different from each other

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12196383B2Lamp for vehicle and vehicle including the same
Publication Date: 2025.01.14 HYUNDAI MOBIS CO LTD
  • US12196383B2 patent drawing
  • US12196383B2 patent drawing
  • US12196383B2 patent drawing

AI summary

A lamp for vehicle, and a vehicle including the same, including a lamp apparatus including a light source part including a plurality of light sources for radiating light forward and a lens part configured to receive the light radiated from the light source part, a vertical focus position of the lens part and a horizontal focus position of the lens part are different from each other, the vertical focus position of the lens part is observed along an up and down direction of the lens part, where the horizontal focus position is observed along a left and right direction of the lens part.