3D Anatomical Analysis Suite for Implant Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for designing orthopaedic implants face challenges due to inherent measurement errors and user bias in two-dimensional measurements, leading to inaccuracies and inefficiencies in anatomical shape analysis, which can result in larger sample sizes and reduced reliability in detecting population differences.

Innovation Solution

A method utilizing a programmable data processing system for precise three-dimensional anatomical analysis, including data input, storage, and display, which aligns and transforms bone templates to match new meshes, propagates surgically relevant features, and uses statistical atlases to establish point correspondence across populations, enabling the creation of quantitative implant design specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If two-dimensional measurement methods (radiographs, rulers, calipers) are used for anatomical analysis, then the measurement process is simple and accessible, but measurement precision and reliability deteriorate with errors in the range of ±1.0 mm and ±1.08°

Engineering Contradiction:
Improvemeasurement process simplicityVSAvoidanatomical measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent transitions from two-dimensional radiograph measurements to three-dimensional CT-based anatomical analysis. By acquiring and processing CT image stacks to create 3D surface models of bones, the system eliminates the inherent limitations of 2D projections, providing accurate measurements of complex anatomical structures without the ±1.0 mm error margin of traditional methods.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces manual mechanical measurement tools (rulers, calipers, goniometers) with automated computer-based image analysis. The system uses algorithms to automatically identify anatomical landmarks, calculate measurements, and generate statistical analyses, eliminating user bias and improving reproducibility while maintaining ease of operation through software interfaces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If manual measurement methods with human interaction are used, then the process is flexible and adaptable, but reproducibility errors increase due to user bias

Engineering Contradiction:
Improvemeasurement process flexibilityVSAvoidmeasurement reproducibility
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements automated landmark identification and measurement calculation algorithms that independently process CT images without requiring manual intervention. The system automatically identifies anatomical features, establishes point correspondences across different bones, and performs statistical analyses, thereby eliminating user bias while maintaining the ability to handle diverse anatomical variations through adaptive algorithms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates quality control mechanisms where measurement results are validated against anatomical plausibility criteria. The automated landmark identification includes verification steps that ensure consistent point correspondences across different bones and populations, providing feedback loops that maintain high reproducibility while adapting to individual anatomical variations.

Inventive Principle:
Principle #23Feedback

3Reliability

If larger sample sizes are used to compensate for measurement errors, then statistical power increases, but the time and resources required for analysis increase

Engineering Contradiction:
Improvestatistical powerVSAvoidanalysis time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs comprehensive automated measurements and statistical analyses on all anatomical structures in advance, before hypothesis testing begins. By pre-calculating all relevant measurements, establishing point correspondences, and generating baseline statistical parameters from the 3D models, the system eliminates the need for repeated measurements on larger samples, reducing overall analysis time while maintaining statistical power.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2194879B1Implant design analysis suite
Publication Date: 2020.05.13 ZIMMER INC
  • EP2194879B1 patent drawingFigure 1
  • EP2194879B1 patent drawingFigure 2
  • EP2194879B1 patent drawingFigure 3

AI summary

A method for anatomical analysis and joint implant design. Embodiments provide users with the ability to anatomically analyze a single bone or a series of bones that exist in a database, evaluate surgical landmarks and axes, identify differences among specific characteristics of a given population, and modify existing implants or create new implant designs based on anatomical analyses.