Anchor Driver Adapter Tool for Confined Space Installation
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Solution Overview
Problem
Existing anchor products require human energy for installation, making it difficult to install anchors in varying medium conditions and confined spaces, and reducing installer productivity.
Innovation Solution
An anchor driver adapter tool that allows various anchor designs to be attached to an independently powered tool, using a threaded bolt and nut system with weld beads for secure clamping and magnetic assistance for easy handling, and compatible with different driver coupling methods.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If human energy is used to drive anchors, then installation can be performed with simple tools, but installation difficulty increases and productivity decreases
Solution Approach 1:
The adapter tool serves as an intermediary device that couples anchors to powered drivers. It includes a clamp assembly with clamp plates that securely hold the anchor, a drive rod that interfaces with the powered driver, and a coupling mechanism that transmits driving force from the driver to the anchor, enabling automated installation without direct human physical effort
Solution Approach 2:
The invention replaces the manual mechanical system of directly driving anchors with human effort by introducing powered drivers (electric or engine-driven) that automatically perform the driving action. The adapter tool enables this substitution by providing the necessary mechanical interface between the powered driver and the anchor
2Area of stationary object
If a bar lever is used to transmit torque to anchors, then installation can be performed with simple tools, but space requirements increase significantly
Solution Approach 1:
The adapter tool segments the torque transmission function into distinct components: the drive rod receives rotational force from the powered driver, the coupling mechanism transmits this force, and the clamp assembly applies it to the anchor. This segmentation eliminates the need for a long bar lever, reducing the required installation space to merely the footprint of the compact adapter tool
Solution Approach 2:
The adapter tool acts as an intermediary that provides direct mechanical coupling between the powered driver and anchor, replacing the bar lever system. The drive rod and coupling mechanism transmit torque efficiently over short distances, enabling installation in confined spaces where bar levers cannot be positioned
3Manufacturing precision
If rigid coupling is used to prevent joint effects, then control precision improves, but device complexity increases
Solution Approach 1:
The adapter tool merges multiple functions into a single integrated device: the clamp assembly secures the anchor, the drive rod transmits driving force, and the coupling mechanism connects to the powered driver. This unified structure eliminates joints between separate components, providing rigid coupling that prevents joint effects and ensures precise installation without requiring multiple separate devices
Solution Approach 2:
The adapter tool is designed as a universal device that can accommodate various anchor types and sizes through adjustable clamp plates and standardized drive rod interfaces. This multi-functionality allows a single rigid coupling design to serve multiple purposes, reducing the need for specialized complex structures for different installation scenarios
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient and controlled installation of anchors with reduced effort and space requirements, increasing installer productivity and allowing for precise placement and angle control.
Implementation Method 1
Magnets are provided for convenience at ideal locations to assist in temporarily holding separate parts while anchors are inserted in and removed from the adapter.
Data Source
AI summary
An anchor adapter tool which allows a user to rigidly secure and adapt various styles of anchors to equipment intended to produce the torque required for installation. The rigid connection allows the user increased control over placement and direction of installation. The tool is scalable such that optimized sizing and strength can be obtained for targeted anchors while minimizing weight and space requirements of the tool.