Concrete Anchor Head I-Beam Ribbed Structure

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Solution Overview

Problem

Existing anchors for concrete lack optimal strength and performance, particularly in the configuration of their head portion, which affects their ability to effectively lift concrete bodies.

Innovation Solution

The anchor design includes a head with a lifting aperture and legs for embedment, featuring a ribbed structure with a curved and straight rib configuration, a cross rib extending between legs, and webbing that forms an I-beam section, enhancing rigidity and resistance to folding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the head configuration is simplified, then manufacturing is easier, but strength and rigidity are reduced

Engineering Contradiction:
Improvehead manufacturingVSAvoidhead strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The head is segmented into multiple functional zones: lifting aperture region, additional aperture region, rib structures (curved and straight), cross rib, and webbing. Each segment serves a specific structural purpose, allowing the head to achieve high strength through distributed load paths while maintaining manufacturing simplicity through modular design elements that can be formed using standard fabrication processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design transitions from a simple planar head structure to a three-dimensional configuration with vertical ribs, horizontal cross ribs, and webbing connections. This dimensional enhancement creates an I-beam cross-section that provides superior moment of inertia and bending resistance, significantly improving strength without complicating the manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the head configuration is simplified, then device complexity is reduced, but rigidity and resistance to folding are reduced

Engineering Contradiction:
Improvehead configurationVSAvoidrigidity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The curved rib portion introduces geometric curvature into the head structure, creating an arch-like form that naturally resists bending and folding forces. This curved geometry distributes stresses more effectively than straight lines and adds structural rigidity without requiring complex assembly procedures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The head functions as a composite structural system combining multiple geometric elements (curved ribs, straight ribs, cross ribs, and webbing) into an integrated I-beam configuration. This composite approach creates a structure with superior stiffness-to-weight ratio and resistance to folding, while each individual element remains simple to manufacture.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If the head configuration is simplified, then manufacturing is easier, but shear resistance is reduced

Engineering Contradiction:
Improvehead manufacturingVSAvoidshear resistance
Core Design Contradiction:
Ease of manufactureVSStress or pressure

Solution Approach 1:

The design merges the curved rib, straight ribs, cross rib, and webbing into an integrated I-beam structure that acts as a unified load-bearing element. This merging creates continuous load paths that effectively transfer shear forces across the head, providing enhanced shear resistance while maintaining manufacturing simplicity through streamlined fabrication processes.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12060721B2Anchor
Publication Date: 2024.08.13 ILLINOIS TOOL WORKS INC
  • US12060721B2 patent drawing
  • US12060721B2 patent drawing
  • US12060721B2 patent drawing

AI summary

An anchor for embedment in a concrete body for lifting the concrete body, wherein the anchor includes a head having a lifting aperture for engagement with a lifting device, and a pair of legs adapted for embedment within the concrete body, wherein the head has an additional aperture having at least a portion of the additional aperture bordered by a border rib, wherein a lower edge of the head is provided with a cross rib which extends between the pair of legs, and wherein webbing extends between the border rib and the cross rib such that a cross-section along a longitudinal axis of the anchor between the cross rib and the border rib forms an I-beam.