Three-Point Anchor Liner for Pre-Concrete Machine Centering
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Solution Overview
Problem
The conventional machine installation method is prolonged due to the need to assemble and pour machine foundation reinforced concrete before positioning anchor bolts and performing centering, requiring duplicate marking efforts and complex shim adjustments.
Innovation Solution
The introduction of a three-point supporting anchor integrated liner and a machine installation method that allows anchor bolts to be positioned and the machine to be centered before concrete assembly, using a three-point supporting anchor integrated liner with a screw and liner portion to secure the plate, and a long anchor integrated liner for height adjustment, eliminating the need for box-out holes and reducing the curing period.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional machine installation method is used with box-out holes and curing period, then anchor bolts can be securely positioned, but the installation process is prolonged and construction time is increased
Solution Approach 1:
The anchor integrated liner allows anchor bolts to be positioned and secured in the concrete foundation before the box-out holes are formed. This preliminary positioning action eliminates the need for subsequent positioning operations and curing periods, thereby reducing the overall installation time while maintaining positioning accuracy
Solution Approach 2:
The invention merges the anchor bolt positioning function with the liner structure itself. The anchor integrated liner combines the positioning function of anchor bolts with the structural function of liners, eliminating the need for separate box-out holes and curing processes, thus reducing construction time
2Manufacturing precision
If conventional method with duplicate marking and shim adjustments is used, then accurate machine centering is achieved, but the process complexity and time consumption increase
Solution Approach 1:
The anchor integrated liner merges the centering adjustment function with the liner structure itself. The liner includes integrated adjustment mechanisms that combine horizontal and vertical centering operations into a unified structure, eliminating the need for separate shim adjustments and reducing process complexity
Solution Approach 2:
The anchor integrated liner serves multiple functions simultaneously: it provides anchor bolt positioning, structural support, and centering adjustment capabilities in a single component. This multi-functionality eliminates the need for separate marking, positioning, and adjustment operations, thereby reducing process complexity while maintaining accuracy
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This significantly shortens the machine installation process by allowing anchor bolt positioning and centering before concrete assembly, eliminating the need for box-out holes and curing, and simplifying the adjustment process, thereby reducing the overall construction time.
Implementation Method 1
securing the lower end into a bore of the slab (1) using an adhesive or a concrete wedge hammering method
Data Source
AI summary
A three-point supporting anchor integrated liner and a long anchor integrated liner allows for positioning machine accessory anchor bolts before machine foundation reinforced concrete for installing a machine is assembled and poured. The three-point supporting anchor integrated liner includes: a first shaft that is longer than a height difference dimension between a top rebar of a foundation reinforcement cage buried in the machine foundation reinforced concrete and a slab top; a second shaft that extends in a direction intersecting with the first shaft and allows both ends to intersect with and be tied to a rebar; and a coupling portion that ties the second shaft or couples the second shaft by screwing to the first shaft in a state where the second shaft intersects with the first shaft.