Anchorage Bracket Wire Routing for Vehicle Seat Reliability

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Solution Overview

Problem

Vehicle seating assemblies face challenges in managing power and data lines without adding bulk or weight, while ensuring these lines are not damaged during seat movement, and maintaining a slim profile.

Innovation Solution

A vehicle seating assembly design featuring a seatback frame with a lower cross member and a back panel coupled to an anchorage bracket with retention clips and fastener slots, which secures the back panel and routes wiring efficiently across the lower cross member and anchorage bracket, utilizing wire harness features to manage wiring effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wire management structures are added to secure power and data lines during seat movement, then wire protection is improved, but device complexity and bulk increase

Engineering Contradiction:
Improvewire protectionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines wire management features directly into the anchorage bracket structure. The anchorage bracket integrates wire harness features including channels, clips, and routing paths, merging the structural support function with wire management function into a single component, thereby protecting wires without significantly increasing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The anchorage bracket serves multiple functions: it anchors the back panel to the seatback frame, provides structural support, and simultaneously manages wire harnesses through integrated features. This multi-functionality allows wire protection to be achieved without adding separate dedicated wire management components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If wire management structures are added to secure power and data lines during seat movement, then wire protection is improved, but the profile of the vehicle seating assembly becomes less slim

Engineering Contradiction:
Improvewire protectionVSAvoidprofile slimness
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The wire harness features are nested within the anchorage bracket structure itself. Wire channels are formed as cavities within the bracket body, and wire routing paths are integrated into the bracket's geometric form, allowing wire management to be contained within the existing structural envelope without adding external bulk

Inventive Principle:
Principle #7Nested doll (Nesting)

3Strength

If traditional fastening methods are used to secure the back panel, then manufacturing simplicity is maintained, but anchorage strength during dynamic events is insufficient

Engineering Contradiction:
Improveanchorage strengthVSAvoidmanufacturing simplicity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The anchorage system uses multiple discrete fastener slots distributed at different locations on the anchorage bracket. These slots receive corresponding fasteners that engage with the seatback frame, dividing the anchorage function into multiple localized connection points that collectively provide strong anchorage while using simple, standardized fastening components

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9931999B2Back panel lower clip anchorage features for dynamic events
Publication Date: 2018.04.03 FORD GLOBAL TECH LLC
  • US9931999B2 patent drawing
  • US9931999B2 patent drawing
  • US9931999B2 patent drawing

AI summary

A vehicle seating assembly includes a seatback frame having a lower cross member. A back panel is operably coupled to the seatback frame and includes internal posts configured to receive a retention clip. The retention clip includes first and second catches that engage notches on the internal posts of the back panel. The retention clips further include retention hooks. An anchorage bracket is operably coupled to the lower cross member and includes fastener slots configured to receive the retention hooks to secure the back panel with the anchorage bracket. Wire harness features are disposed on distal ends of the anchorage bracket. Wiring is routed between the lower cross member and the anchorage bracket.